Metal-Containing Photoresist Developer Composition for EUV Lithography

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional chemically amplified photoresists face challenges with reduced sensitivity and line edge roughness issues, particularly under extreme ultraviolet exposure, necessitating a high-performance photoresist with improved etching resistance, critical dimension uniformity, and line edge roughness characteristics.

Innovation Solution

A metal-containing photoresist developer composition comprising an organic solvent, an acid compound, and a conjugate base compound, which stabilizes pH and reduces instantaneous pH imbalance during development, enhancing critical dimension uniformity and line edge roughness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional chemically amplified photoresist is used to achieve high sensitivity, then sensitivity is improved, but line edge roughness increases and critical dimension uniformity deteriorates

Engineering Contradiction:
ImprovesensitivityVSAvoidline edge roughness
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent changes the chemical parameters of the developer composition by introducing a buffer system with specific pH range (2-4) and controlled acid/base ratio (1:0.01 to 1:1). This parameter adjustment stabilizes the development process, reducing line edge roughness while maintaining the sensitivity benefits of chemically amplified photoresist through controlled pH conditions during development

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If conventional chemically amplified photoresist is used to achieve high sensitivity, then sensitivity is improved, but critical dimension uniformity deteriorates

Engineering Contradiction:
ImprovesensitivityVSAvoidcritical dimension uniformity
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The patent modifies the developer composition parameters by incorporating a buffer system that maintains pH between 2-4 with a specific acid to conjugate base ratio (1:0.01 to 1:1). This parameter control prevents pH fluctuations during development, ensuring consistent critical dimension uniformity while preserving the high sensitivity characteristics of the photoresist

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If photoresist with reduced elemental composition (smaller quantities of O, F, S) is used to improve absorbance at 13.5 nm, then absorbance is improved, but sensitivity under EUV exposure deteriorates

Engineering Contradiction:
Improveabsorbance at 13.5 nmVSAvoidsensitivity under EUV exposure
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent adjusts the developer composition parameters including pH (2-4), buffer capacity, and acid-to-base ratio (1:0.01 to 1:1) to optimize the development process. These parameter changes compensate for the reduced sensitivity caused by low-absorbance photoresist formulations, enabling effective pattern formation under EUV exposure while maintaining the improved absorbance characteristics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition improves critical dimension uniformity and reduces line edge roughness by maintaining a balanced acid-base system, stabilizing the pH and ensuring stable results in the photolithography process.

Implementation Method 1

an acid compound and a conjugate base compound of the acid compound... which stabilizes pH and reduces instantaneous pH imbalance during development

Methodology Applied
Scientific EffectBuffer system:

Data Source

PatentUS20240329537A1Metal containing photoresist developer composition, and method of forming patterns including step of developing using the composition
Publication Date: 2024.10.03 SAMSUNG SDI CO LTD
  • US20240329537A1 patent drawing
  • US20240329537A1 patent drawing
  • US20240329537A1 patent drawing

AI summary

A metal-containing photoresist developer composition, and a method of forming patterns including a step (e.g., an act or task) of developing using the same are provided. The metal-containing photoresist developer composition includes an organic solvent, an acid compound, and a conjugate base compound of the acid compound.