Metal Cover Outer Loop for Wireless Power Transfer Through Metal

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Solution Overview

Problem

Existing wireless power transfer systems face challenges in efficiently transferring power through metal objects due to high resistance and power losses, which impede efficient charging or powering of portable electronic devices with metal housings.

Innovation Solution

The implementation of a metal cover with an inner and outer portion, where the outer portion forms a loop around the inner portion, and includes a receive circuit to induce and couple power via a magnetic field, reducing resistance and enhancing power transfer efficiency by using slots to create a discontinuous metal ring and incorporating conductive traces to form additional loops or turns for improved inductive coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a metal cover is used for housing a portable electronic device, then the device has improved strength and aesthetic appearance, but wireless power transfer efficiency deteriorates due to high resistance and power losses

Engineering Contradiction:
Improvehousing strengthVSAvoidpower loss
Core Design Contradiction:
StrengthVSLoss of energy

Solution Approach 1:

The metal cover is divided into an inner portion and an outer portion, with the outer portion configured to form a loop around the inner portion. This segmentation creates a structured configuration that reduces resistance and improves wireless power transfer efficiency while maintaining the protective housing function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A receive circuit is introduced as an intermediary component electrically coupled to the outer portion of the metal cover. The receive circuit includes a rectifier configured to receive current from the outer portion generated in response to a magnetic field, enabling efficient power transfer through the metal housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If wireless power transfer is performed through a metal object, then physical electrical connections are eliminated, but power transfer efficiency deteriorates due to high resistance in the metal

Engineering Contradiction:
Improvewireless operationVSAvoidpower loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The configuration of the metal cover's outer portion as a loop around the inner portion changes the electrical parameters of the metal housing. This geometric parameter change reduces resistance and improves the efficiency of wireless power transfer through the metal object.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The receive circuit with rectifier acts as an intermediary that converts the current induced in the metal cover's outer portion into usable power, enabling efficient wireless power transfer while maintaining the benefits of wireless operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the outer portion of the metal cover forms a loop around the inner portion, then resistance is reduced and power transfer efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepower loss reductionVSAvoidhousing structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The outer portion of the metal cover serves multiple functions: it provides structural protection as part of the housing and simultaneously functions as an inductive loop for wireless power reception. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The protective housing structure and the wireless power reception elements are merged into a single integrated metal cover assembly. The outer portion serves both structural and electromagnetic functions, combining what could be separate components into one unified structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces resistance and enhances wireless power transfer efficiency, allowing for effective charging or powering of portable electronic devices with metal housings by minimizing power losses and maintaining strong mutual coupling properties.

Implementation Method 1

the outer portion is configured to inductively couple power via a magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

The metal ring is configured to generate the current based on exposure to a magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10381875B2Wireless power transfer through a metal object
Publication Date: 2019.08.13 QUALCOMM INC
  • US10381875B2 patent drawing
  • US10381875B2 patent drawing
  • US10381875B2 patent drawing

AI summary

A method and system for providing wireless power transfer through a metal object is provided. In one aspect, an apparatus for wirelessly receiving power via a magnetic field is provided. The apparatus includes a metal cover including an inner portion and an outer portion. The outer portion is configured to form a loop around the inner portion of the metal cover. The outer portion is configured to inductively couple power via the magnetic field. The apparatus includes a receive circuit electrically coupled to the outer portion and configured to receive a current from the outer portion generated in response to the magnetic field. The receive circuit is configured to charge or power a load based on the current.