Metal Etching Composition for Uniform 3D NAND Pattern Morphology

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Solution Overview

Problem

Existing etching solutions fail to produce a better pattern morphology and often result in uneven etch rates, particularly in high aspect ratio structures like 3D NAND-type flash memory.

Innovation Solution

An etching solution composition containing nitric acid, acetic acid, nitrilotris(methylene phosphonic acid), a halogen compound, and water, which suppresses the etch rate while improving the surface morphology of metals like molybdenum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional etching solutions are used, then the etching process can be completed, but the surface morphology becomes poor and etch rate becomes uneven

Engineering Contradiction:
Improvesurface morphologyVSAvoidetch rate
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent applies parameter changes by modifying the chemical composition parameters of the etching solution. Specifically, it uses nitric acid (0.1-10 M), acetic acid (0.1-10 M), and nitrilotris(methylene phosphonic acid) (0.01-1 M) in specific concentration ranges to achieve both suppressed etch rate and improved surface morphology. The halogen compound concentration is controlled at 0.001-0.1 M to optimize the etching performance without causing excessive etching or poor morphology

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining multiple chemical components in the etching solution formulation. The composite system includes nitric acid as the primary etchant, acetic acid as a modifier, nitrilotris(methylene phosphonic acid) as a complexing agent, and halogen compounds as additives. This composite approach allows the solution to simultaneously achieve suppressed etch rate and excellent surface morphology that cannot be obtained with single-component solutions

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If the number of layers is increased to increase memory capacity, then the capacity increases, but the aspect ratio increases making etching more difficult

Engineering Contradiction:
Improvememory capacityVSAvoidaspect ratio
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies local quality by optimizing the etching solution to provide uniform etching performance throughout the high aspect ratio structure. The combination of nitric acid, acetic acid, and nitrilotris(methylene phosphonic acid) creates a solution that maintains consistent etching characteristics from the top to the bottom of the deep holes, ensuring uniform surface morphology even in structures with extremely high aspect ratios corresponding to increased layer counts

Inventive Principle:
Principle #3Local quality

3Length of moving object

If the film thickness is reduced to suppress vertical size increase, then the device size is controlled, but the signal delay increases

Engineering Contradiction:
Improvefilm thicknessVSAvoidsignal delay
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent replaces mechanical/physical approaches with chemical substitution by using a specifically formulated chemical etching solution instead of conventional physical or mechanical thinning methods. The chemical composition (nitric acid, acetic acid, nitrilotris(methylene phosphonic acid), and halogen compounds) enables precise control of film thickness at the nanometer scale while maintaining material quality and electrical properties, thereby avoiding signal delay issues that would arise from excessive thinning

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves an excellent etched surface morphology with a suppressed etch rate, enabling even etching across multiple layers in high aspect ratio structures such as 3D NAND-type flash memory.

Implementation Method 1

The etching solution composition contains (A) nitric acid

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

The etching solution composition contains (B) acetic acid

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 3

The etching solution composition contains (C) nitrilotris(methylene phosphonic acid)

Methodology Applied
Scientific EffectChelation: Chemical Bonding

Implementation Method 4

The etching solution composition contains (D) a halogen compound

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Data Source

PatentUS20250154661A1Etching solution composition and etching method
Publication Date: 2025.05.15 KANTO CHEM CO INC
  • US20250154661A1 patent drawing

AI summary

An object of the invention is to provide an etching solution composition which adds an excellent etched surface morphology to a metal to be etched at a suppressed etch rate. The invention relates to an etching solution composition in which the etching solution composition contains (A) nitric acid, (B) acetic acid, (C) nitrilotris(methylene phosphonic acid), (D) a halogen compound and (E) water.