Metal Halide RRAM Stack for Low-Voltage Resistive Switching

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Solution Overview

Problem

The challenge in the semiconductor industry is to form reliable semiconductor devices at increasingly smaller sizes due to the complexity and difficulty of fabrication processes as feature sizes decrease, which affects the reliability and efficiency of memory devices.

Innovation Solution

The use of metal halide materials, specifically BiI3, as a resistive switching layer in memory devices, which can form a 2-D material structure, providing mechanical flexibility and a nontoxic alternative, and can be fabricated using thermal evaporation, along with silver and gold electrodes, improving film morphology and reducing operation voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional fabrication processes are used to scale down feature sizes, then production efficiency increases and costs lower, but manufacturing complexity and difficulty increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the material parameter by using metal halide materials (such as PbI2, CdI2, PbCl2, BiI3) as the resistive switching layer instead of conventional materials. This material substitution enables simplified fabrication processes while maintaining or improving device performance, thereby resolving the contradiction between production efficiency and fabrication complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures combining metal halide resistive switching layers with specific electrode materials (such as Ag, Au, Al, Cu, Ti, Ta, W, Mo, Hf, TiN, TaN, WN, WSi, MoSi, HfSi, HfTiN, HfTiO2, HfZrTiO3, HfZrTiNbO3, HfZrTiNbO2, HfZrTiNbO1.5, HfZrTiNbO1) to achieve optimal performance. This composite approach simplifies the overall fabrication process while maintaining high productivity

Inventive Principle:
Principle #40Composite materials

2Reliability

If metal halide materials are used as resistive switching layer, then device performance improves with lower forming voltages and higher ON/OFF ratios, but fabrication process becomes more specialized

Engineering Contradiction:
Improvedevice performanceVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces complex mechanical fabrication processes with thermal deposition methods to form the metal halide resistive switching layer. This substitution simplifies the manufacturing process while achieving the desired device performance with lower forming voltages and higher ON/OFF ratios

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent optimizes the thickness parameter of the metal halide layer (typically 1-100 nm) and controls the deposition conditions to achieve the desired electrical properties. By adjusting these parameters, the patent maintains high device reliability while keeping the fabrication process manageable

Inventive Principle:
Principle #35Parameter changes

3Productivity

If feature sizes continue to decrease, then functional density increases, but fabrication difficulty increases

Engineering Contradiction:
Improvefunctional densityVSAvoidfabrication difficulty
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent changes the material composition parameter by using metal halide materials that can be deposited at lower temperatures and with simpler processes compared to conventional materials. This enables the fabrication of smaller feature sizes without proportionally increasing fabrication difficulty, thereby maintaining functional density improvement

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces an intermediary layer structure with specific electrode materials between the metal halide resistive switching layer and the substrate. This intermediary structure facilitates easier fabrication at smaller dimensions by providing better adhesion and electrical contact, reducing the overall fabrication difficulty while maintaining high functional density

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach leads to improved device performance, including lower operation voltages, enhanced film morphology, and the ability to form self-conductive filaments, resulting in efficient and reliable memory devices with improved switching speeds.

Implementation Method 1

metal halide resistive memory device... resistive switching layer... exhibit improved performance with lower forming voltages, higher ON/OFF ratios

Methodology Applied
Scientific EffectResistive switching: Electrical Resistance

Implementation Method 2

which can be fabricated using thermal deposition

Methodology Applied
Scientific EffectThermal deposition: Deposition (physical)

Data Source

PatentUS20230276720A1Memory device and method for forming the same
Publication Date: 2023.08.31 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20230276720A1 patent drawing
  • US20230276720A1 patent drawing
  • US20230276720A1 patent drawing

AI summary

A method includes forming a transistor over a substrate; and forming a resistive element over the transistor, in which forming the resistive element includes forming a bottom electrode electrically connected to a source/drain region of the transistor; forming a resistive switching layer over the bottom electrode, in which the resistive switching layer is made of metal halide; and forming a top electrode over the resistive switching layer.