Metal Light-Blocking Element With Nanostructure Anti-Reflection
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Solution Overview
Problem
Existing imaging lens assembly modules suffer from non-imaging light reflection due to the reflection of assembling elements, necessitating the need for a more efficient light-blocking solution that provides higher light-blocking efficiency.
Innovation Solution
A metal light-blocking element with an anti-reflecting layer comprising a light absorbing layer and a nanostructure layer, featuring a nano-ridged convex structure layer, is designed to surround the central axis, with specific dimensions and angles to minimize reflection and enhance light absorption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If a metal light blocking element is used in the imaging lens assembly module, then the light blocking efficiency is improved, but the reflection of non-imaging light is generated due to the assembling elements
Solution Approach 1:
The patent applies local quality by creating a nano-ridged convex structure layer with varying ridge heights (first ridges with height H1, second ridges with height H2 where H1 > H2) and different materials (light absorbing material in valleys, dielectric material on ridges) at different locations on the light blocking element surface. This localized structural and material differentiation optimizes light absorption at specific areas while maintaining overall light blocking efficiency.
Solution Approach 2:
The patent employs composite materials by combining light absorbing material (such as carbon black) with dielectric material (such as silicon oxide, silicon nitride, or titanium oxide) in a layered nanostructure. The light absorbing material fills the valleys between ridges while the dielectric material coats the ridges, creating a composite structure that enhances both light absorption and reflection reduction through material property synergy.
2Loss of energy
If the nanostructure layer with light absorbing material is applied on the light blocking element, then the light absorption is enhanced, but the device complexity increases
Solution Approach 1:
The patent transitions from a two-dimensional flat surface to a three-dimensional nano-ridged convex structure by forming ridges with specific heights and spacing. This dimensional transformation creates multiple light interaction paths (reflection, absorption, multiple internal reflections) that enhance light absorption efficiency while the self-organized ridge pattern helps manage structural complexity through geometric repetition.
Solution Approach 2:
The patent utilizes parameter changes by controlling the ridge height (H1, H2), ridge spacing (S1, S2), and material layer thicknesses to optimize light absorption across different wavelengths. The specific parameter relationships (H1 > H2, S1 > S2) create a gradient structure that progressively enhances light trapping while maintaining manufacturability through controlled deposition processes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively reduces non-imaging light reflection and enhances light-blocking efficiency by guiding the nanostructure layer, and the metal light-blocking element effectively reduces stray light reflection and enhances the overall efficiency of the imaging lens assembly module's imaging quality.
Implementation Method 1
The anti-reflecting layer is disposed on the first annular surface and the second annular surface, covers the minimum opening structure, and includes a light absorbing layer and a nanostructure layer
Implementation Method 2
The nanostructure layer includes a plurality of nanostructure units, and a nano-ridged convex structure layer is formed via the nanostructure units
Data Source
Figure 1A
Figure 1B
Figure 1C
AI summary
A metal light blocking element includes an outer diameter surface, a first annular surface, a second annular surface and an anti-reflecting layer. The outer diameter surface surrounds the metal light blocking element. The first annular surface is disposed opposite to the outer diameter surface, and the first annular surface is closer to a central axis than the outer diameter surface to the central axis. The second annular surface is disposed opposite to the outer diameter surface, the second annular surface is closer to the central axis than the outer diameter surface to the central axis, and the first annular surface is connected to the second annular surface to form a minimum opening structure. The anti-reflecting layer is disposed on the first annular surface and the second annular surface, and includes a light absorbing layer and a nanostructure layer. The nanostructure layer is disposed on the light absorbing layer.