Metal Nanoparticle Embedded in Porous Coordination Polymer

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Solution Overview

Problem

Existing composite catalysts with metal nanoparticles and porous coordination polymers (PCPs) have limited effectiveness due to the metal nanoparticles being adhered to the surface rather than being integrated within the PCP, restricting their interaction and reaction efficiency.

Innovation Solution

A composite is developed where a metal nanoparticle is embedded inside a PCP, formed from a metal ion and an organic ligand, allowing for a core-shell structure with a high percentage of the nanoparticle to interact with gaseous reactants, enhancing catalytic reactions and preventing sintering and catalyst poisoning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal nanoparticles are adhered to the outside of PCP, then the composite structure is formed, but the interaction between metal nanoparticle and PCP is limited

Engineering Contradiction:
Improvecatalytic interaction efficiencyVSAvoidcomposite structure integration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The metal nanoparticle is embedded inside the PCP structure, with the PCP forming a shell around the nanoparticle core. This nested configuration ensures that the nanoparticle is fully integrated within the porous framework, maximizing the interaction surface area between the catalytic metal and the PCP matrix, thereby resolving the limitation of surface adhesion and achieving reliable catalytic interaction.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If metal nanoparticle is embedded inside PCP, then interaction with gaseous reactants is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvereaction efficiencyVSAvoidcomposite synthesis process
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The metal nanoparticle is prepared in advance with controlled size and shape before being integrated into the PCP structure. This preliminary preparation ensures that the nanoparticle has optimal catalytic properties and facilitates its subsequent embedding into the PCP framework, thereby enhancing reaction efficiency while managing manufacturing complexity through pre-synthesis optimization.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If PCP layer thickness is increased, then catalyst protection is improved, but reactant access to nanoparticle is reduced

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidreactant diffusion rate
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The PCP forms a thin shell layer around the metal nanoparticle core, with controlled thickness that provides sufficient protection and stabilization of the catalyst while maintaining adequate porosity and openness for gaseous reactants to diffuse efficiently to the nanoparticle surface. This thin film configuration balances protection and accessibility optimally.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves reaction efficiency and selectivity by allowing a high concentration of reactants to interact with the nanoparticle, prolonging catalyst lifespan and preventing poisoning, while enabling the use of homogeneous catalysts in a cost-effective and highly efficient manner.

Implementation Method 1

a gas involved in a catalytic reaction is trapped by the PCP

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the metal nanoparticle interacts with a PCP... exhibits a limited composite effect of the metal nanoparticle and the PCP

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS9586196B2Metal nanoparticle-PCP complex and manufacturing method therefor
Publication Date: 2017.03.07 KYOTO UNIV
  • US9586196B2 patent drawing
  • US9586196B2 patent drawing
  • US9586196B2 patent drawing

AI summary

Provided is a composite, including a metal nanoparticle inside a porous coordination polymer (PCP), in which the PCP is formed of a metal ion and an organic ligand.