Metal Nitride Gate Electrode for Nitrogen Compensation in Semiconductor Devices

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Solution Overview

Problem

Existing semiconductor devices with nitride semiconductor layers face challenges in preventing nitrogen escape during manufacturing, particularly when etching or forming insulating films, and current solutions like silicon nitride deposition are inefficient and of poor quality.

Innovation Solution

A semiconductor device is designed with a nitride semiconductor layer, an oxide insulating film, and a gate electrode made of metal nitride in specific crystal orientations (200) and (220), which facilitates nitrogen compensation without using silicon nitride insulating films, achieved through reactive sputtering and heating processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an insulating film made of silicon nitride is deposited by atomic layer deposition process, then nitrogen escape from the nitride semiconductor layer is compensated, but the insulating film quality is poor and deposition time is extended

Engineering Contradiction:
Improvenitrogen compensationVSAvoiddeposition time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the material composition parameters by forming a gate electrode with specific metal nitride crystal orientations ((200) and (220)) instead of using silicon nitride insulating film. This parameter change enables nitrogen compensation through the gate electrode structure itself, achieving the same nitrogen supply function while avoiding the time-consuming atomic layer deposition process and quality issues of silicon nitride films.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If an insulating film made of silicon nitride is deposited by atomic layer deposition process, then nitrogen escape from the nitride semiconductor layer is compensated, but the insulating film quality is poor

Engineering Contradiction:
Improvenitrogen compensationVSAvoidinsulating film quality
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent changes the material composition parameters by forming a gate electrode with specific metal nitride crystal orientations ((200) and (220)) instead of using silicon nitride insulating film. This parameter change enables nitrogen compensation through the gate electrode structure itself, achieving the same nitrogen supply function while avoiding quality issues associated with silicon nitride film deposition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The gate electrode is given multiple functions: it serves as both the electrical gate structure and as a nitrogen supply source to compensate for nitrogen escape from the nitride semiconductor layer. This multi-functionality eliminates the need for a separate silicon nitride insulating film, resolving the quality issues while maintaining nitrogen compensation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If the gate electrode is made of metal nitride in specific crystal orientations, then nitrogen diffusion is increased to compensate for nitrogen loss, but the device structure becomes more complex

Engineering Contradiction:
Improvenitrogen loss compensationVSAvoidgate electrode structure
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The gate electrode is given multiple functions: it serves as both the electrical gate structure and as a nitrogen supply source to compensate for nitrogen escape from the nitride semiconductor layer. This multi-functionality eliminates the need for a separate silicon nitride insulating film, resolving the quality issues while maintaining nitrogen compensation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively compensates for nitrogen loss from the nitride semiconductor layer, improving the semiconductor device's performance by increasing nitrogen diffusion and reducing gate leakage current and threshold voltage.

Implementation Method 1

improving the semiconductor device's performance by increasing nitrogen diffusion

Methodology Applied
Scientific EffectNitrogen diffusion: Diffusion

Implementation Method 2

achieved through reactive sputtering and heating processes

Methodology Applied
Scientific EffectSputtering: Sputtering

Implementation Method 3

achieved through reactive sputtering and heating processes

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS11355593B2Semiconductor device
Publication Date: 2022.06.07 TOYODA GOSEI CO LTD
  • US11355593B2 patent drawing
  • US11355593B2 patent drawing
  • US11355593B2 patent drawing

AI summary

A semiconductor device comprises: a nitride semiconductor layer; an oxide insulating film formed to contact the nitride semiconductor layer; and a gate electrode formed to contact the oxide insulating film and made of metal nitride in a crystal orientation including at least one of the (200) orientation and the (220) orientation.