Metal Organic Framework Materials for Hydrocarbon Kinetic Separation

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Solution Overview

Problem

Existing methods for separating similar chemical species, such as light alkanes and alkenes, are difficult and costly, necessitating the development of more effective materials and techniques for kinetic separation in chemical streams.

Innovation Solution

Metal organic framework materials composed of metal ions, triazoles, and imidazoles, specifically forming a monoclinic crystal structure, are used for the kinetic separation of hydrocarbons, demonstrating superior separation performance compared to conventional materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional separation methods are used for light alkanes and alkenes, then separation can be achieved, but the process becomes difficult and costly

Engineering Contradiction:
Improveseparation effectivenessVSAvoidseparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs metal organic framework (MOF) materials with precisely engineered porous structures to achieve kinetic separation of light alkanes and alkenes. The porous architecture enables selective molecular transport based on size and shape differences, providing effective separation while simplifying the overall process compared to conventional multi-step methods

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention utilizes controlled changes in synthesis parameters (temperature, pressure, solvent composition, metal-to-ligand ratios) to tailor the pore size, surface area, and chemical environment of the MOF materials. These parameter adjustments optimize the materials for specific separation applications, enabling high selectivity for distinguishing between similar hydrocarbon molecules

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional separation methods are used for light alkanes and alkenes, then separation can be achieved, but the cost increases

Engineering Contradiction:
Improveseparation effectivenessVSAvoidseparation cost
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces complex mechanical separation systems (such as distillation columns, multiple compression stages, and cryogenic equipment) with a single-pass adsorption process using MOF materials. This substitution dramatically reduces capital investment, operating costs, and energy consumption while maintaining high separation effectiveness for light hydrocarbons

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Manufacturing precision

If metal organic framework materials with monoclinic crystal structure are used, then kinetic separation performance is improved, but the material synthesis complexity increases

Engineering Contradiction:
Improveseparation selectivityVSAvoidmaterial synthesis complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent achieves precise control over MOF crystal structure (including monoclinic polymorphs) by systematically adjusting synthesis parameters such as temperature, pressure, solvent type, pH, and metal-to-ligand ratios. These parameter optimizations enable reproducible formation of desired crystal structures with specific pore geometries tailored for kinetic separation, while maintaining practical synthesis procedures

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs template molecules, surfactants, or specific solvent systems as intermediaries during MOF synthesis to direct crystal growth toward desired monoclinic polymorphs. These intermediaries facilitate the formation of specific crystal structures without requiring overly complex multi-step synthesis protocols, balancing structural precision with manufacturing simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These materials exhibit enhanced separation efficiency and selectivity, as evidenced by high ethylene/ethane diffusion selectivity and thermal stability, effectively isolating hydrocarbons like ethane and ethylene with improved adsorption capacities and kinetic selectivity.

Implementation Method 1

at least a portion of the metal ions may be coordinated by the one or more triazoles and the one or more imidazoles

Methodology Applied
Scientific EffectCoordination: Chemical Bonding

Implementation Method 2

a first portion of the hydrocarbons are adsorbed by the metal organic framework material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

high ethylene/ethane diffusion selectivity

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS12186731B2Metal organic framework materials and uses for such
Publication Date: 2025.01.07 GEORGIA TECH RES CORP
  • US12186731B2 patent drawing
  • US12186731B2 patent drawing
  • US12186731B2 patent drawing

AI summary

The present disclosure is directed to metal organic framework materials and uses for such metal organic framework materials. According to one embodiment, a metal organic framework material may include zinc ions, one or more triazoles, and one or more imidazoles. At least a portion of the zinc ions may be coordinated by the triazoles and the imidazoles such that at least a portion of the metal organic framework material forms a crystalline structure belonging to a monoclinic crystal system.