Metal Oxynitride Semiconductor Thin Film Transistor for High Mobility

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Solution Overview

Problem

Conventional thin film transistors using hydrogenated amorphous silicon exhibit low electron mobility, which compromises their switching characteristics in large-sized and high-quality display devices.

Innovation Solution

A display substrate with a thin film transistor featuring a semiconductor pattern made of metal oxynitride, either heat-treated or plasma-treated, to enhance electron mobility and stability, including a gate wire, semiconductor pattern, and data wire configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrogenated amorphous silicon is used as semiconductor pattern, then the thin film transistor can be manufactured with conventional processes, but the electron mobility is low which decreases switching characteristics

Engineering Contradiction:
Improveswitching characteristicsVSAvoidelectron mobility
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent changes the material composition parameters by using metal oxynitride (such as In-Ga-Zn-O-N) instead of conventional hydrogenated amorphous silicon. This material substitution fundamentally alters the semiconductor properties, achieving electron mobility of 10 cm²/Vs or more while maintaining manufacturing feasibility through sputtering deposition and heat treatment processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structure by combining multiple metal elements (Indium, Gallium, Zinc) with Oxygen and Nitrogen to form metal oxynitride semiconductor. This composite approach leverages the beneficial properties of each element: Indium provides high mobility, Gallium enhances stability, and Nitrogen incorporation improves crystalline structure, collectively achieving superior electron mobility and switching characteristics.

Inventive Principle:
Principle #40Composite materials

2Speed

If metal oxynitride semiconductor is used to improve electron mobility, then switching characteristics are enhanced, but additional heat treatment or plasma treatment processes are required

Engineering Contradiction:
Improveelectron mobilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent incorporates Nitrogen during the sputtering deposition process itself, creating metal oxynitride semiconductor layer with improved crystalline structure from the beginning. The subsequent heat treatment at 400-600°C then activates and stabilizes this pre-formed structure, achieving high electron mobility without requiring complex additional plasma treatment or multiple processing steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves the electron mobility and stability of thin film transistors, achieving sheet resistance between 105 Ω/sq to 107 Ω/sq and electron mobility greater than or equal to 10 cm2/V·s, thereby enhancing the switching characteristics of the display substrate.

Implementation Method 1

performing a heat treatment or a plasma treatment on the semiconductor

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

performing a heat treatment or a plasma treatment on the semiconductor

Methodology Applied
Scientific EffectPlasma treatment: Plasma

Data Source

PatentUS8530893B2Display substrate and method of manufacturing the same
Publication Date: 2013.09.10 SAMSUNG DISPLAY CO LTD
  • US8530893B2 patent drawing
  • US8530893B2 patent drawing
  • US8530893B2 patent drawing

AI summary

A display substrate includes a gate wire formed on an insulating substrate, a semiconductor pattern formed on the gate wire and containing a metal oxynitride compound, and a data wire formed on the semiconductor pattern to cross the gate wire. The semiconductor pattern has a carrier number density ranging from 1016/cm3 to 1019/cm3.