Metal Pull-Back DBR Grating for Higher-Bandwidth DFB Lasers

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Solution Overview

Problem

Existing DFB semiconductor lasers lack improved slope efficiency and modulation bandwidth, and their construction is often complex due to varying active layer configurations.

Innovation Solution

The implementation of a metal pull-back grating structure with both pumped and unpumped regions, where unpumped regions act as DBR reflectors and pumped regions act as DFB gratings, along with an identical quantum well active layer extending the device length, simplifying construction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a conventional DFB semiconductor laser structure is used, then the device can operate as a laser, but the slope efficiency is limited and modulation bandwidth is restricted

Engineering Contradiction:
Improveslope efficiencyVSAvoidmodulation bandwidth
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The laser device is divided into multiple sections along the waveguide: pumped sections containing DFB gratings and unpumped sections acting as DBR reflectors. This segmentation allows different regions to perform specialized functions - the pumped DFB sections provide lasing action with improved slope efficiency, while the unpumped DBR sections provide wavelength selection and feedback, collectively enhancing modulation bandwidth

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the waveguide are assigned different functional qualities: pumped regions with DFB gratings for light generation and unpumped regions with DBR gratings for reflection. This local differentiation optimizes each region's performance contribution, with the pumped DFB sections maximizing efficiency and the unpumped DBR sections extending bandwidth capabilities

Inventive Principle:
Principle #3Local quality

2Reliability

If a Bragg grating structure is arranged along the waveguide to suppress multiple longitudinal modes, then single mode enhancement is achieved, but the interaction with electromagnetic radiation does not effectively improve slope efficiency

Engineering Contradiction:
Improvesingle longitudinal mode enhancementVSAvoidslope efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The grating structure is segmented into DFB gratings in pumped sections and DBR gratings in unpumped sections. The DFB gratings in pumped regions provide distributed feedback for single mode enhancement, while the DBR gratings in unpumped regions provide additional wavelength-selective reflection, together improving both mode purity and slope efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The unpumped sections with DBR gratings act as intermediary reflective elements between the pumped DFB sections. These DBR sections provide additional feedback pathways that enhance the overall laser efficiency without interfering with the single mode selection function of the DFB gratings

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances slope efficiency and modulation bandwidth while simplifying the manufacturing process of DFB semiconductor lasers.

Implementation Method 1

unpumped regions act as DBR reflectors

Methodology Applied
Scientific EffectBragg Diffraction: Bragg Diffraction

Implementation Method 2

DBR reflectors

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

pumped regions act as DFB gratings

Methodology Applied
Scientific EffectBragg Diffraction: Bragg Diffraction

Implementation Method 4

Bragg grating structure

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 5

quantum well active layer that extends the length of the device

Methodology Applied
Scientific EffectStimulated Emission: Laser

Data Source

PatentUS12603480B2Semiconductor laser with metal pull-back DBR grating
Publication Date: 2026.04.14 MACOM TECH SOLUTIONS HLDG INC
  • US12603480B2 patent drawing
  • US12603480B2 patent drawing
  • US12603480B2 patent drawing

AI summary

Aspects of the present disclosure describe semiconductor DFB laser structures including both pumped and unpumped regions/sections wherein unpumped regions act as DBR reflector(s) while pumped regions act as DFB gratings. Semiconductor DFB laser devices according to aspects of the present disclosure include an active layer that extends the length of the device that is identical in both pumped and unpumped regions/sections.