Metal Salt-Based Electrolytes for Thin Flexible Batteries

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Solution Overview

Problem

There is a need for thinner, more flexible, and cost-effective energy storage technologies suitable for small portable electronics and wearable devices, with existing battery technologies facing challenges in terms of cost, material availability, and environmental impact.

Innovation Solution

The development of electrochemical cells using metal salt-based electrolytes with high molarity metal salts and ionic liquids, which enable improved performance in polymer ion batteries by enhancing ion transport and energy storage capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional battery technologies are used, then energy storage capacity is achieved, but device thickness and flexibility are compromised

Engineering Contradiction:
Improvedevice thicknessVSAvoidenergy storage capacity
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte by using high molarity metal salts (greater than 1 M) in ionic liquids, which enables the electrolyte to achieve both high ion conductivity and high capacity in a thin film form factor, thus resolving the contradiction between thinness and energy storage capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite electrolyte system combining metal salts with ionic liquids to create a material that simultaneously provides high ion conductivity, high capacity, and flexibility, enabling thin yet high-performance energy storage devices

Inventive Principle:
Principle #40Composite materials

2Reliability

If advanced battery materials are used to improve performance, then energy storage capacity increases, but manufacturing cost increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses high molarity metal salt formulations that can be processed using conventional manufacturing techniques, avoiding the need for expensive advanced materials while achieving high capacity through optimized concentration parameters rather than material complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs metal salts and ionic liquids that are relatively inexpensive and easier to dispose of compared to advanced battery materials, reducing both manufacturing cost and end-of-life disposal costs while maintaining high performance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If high molarity metal salt formulations are used, then ion transport performance improves, but electrolyte stability may deteriorate

Engineering Contradiction:
Improveion transport performanceVSAvoidelectrolyte stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent combines metal salts with ionic liquids to create a stable composite electrolyte system where the ionic liquid provides structural stability and prevents degradation even at high metal salt concentrations, enabling high ion transport performance without sacrificing stability

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The ionic liquid acts as an intermediary between the metal salt and the electrodes, facilitating high ion transport while the ionic liquid's inherent stability prevents degradation reactions, thus resolving the contradiction between performance and stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These electrolytes provide improved performance and cost-effectiveness for energy storage devices, enabling thinner, more flexible designs while being easier to produce and dispose of, thus addressing the requirements for emerging portable and wearable electronics.

Implementation Method 1

the ion transport may take place in metal salt-based electrolytes

Methodology Applied
Scientific EffectIon transport: Electrolyte

Implementation Method 2

The electrolyte comprises a metal salt and an ionic liquid. A molarity of the metal salt in the ionic liquid is greater than about 1 molar (M)

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

The electrochemical cell is rechargeable

Methodology Applied
Scientific EffectElectrochemical reactions: Redox Reactions

Data Source

PatentUS10530011B1Electrochemical cells and metal salt-based electrolytes
Publication Date: 2020.01.07 CCL LABEL INC
  • US10530011B1 patent drawing
  • US10530011B1 patent drawing
  • US10530011B1 patent drawing

AI summary

Ion transport in electrochemical cells or energy storage devices may take place in metal salt-based electrolytes. The metal salt-based electrolytes may comprise high doping metal salt formulations. Electrochemical cells or energy storage devices comprising metal salt-based electrolytes may be used as single-use or rechargeable power sources.