Metal-Sulfur Battery Electrolyte Salts for Dendrite Suppression

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Solution Overview

Problem

Metal-sulfur batteries face issues with lithium dendrite growth leading to short circuits and low coulombic efficiency due to uneven lithium deposition and polysulfide dissolution, which current methods fail to adequately address, hindering their large-scale production and performance.

Innovation Solution

Incorporating specific electrolyte salts represented by structural formulas 1-3 into the electrolyte of metal-sulfur batteries, along with a sulfur/carbon composite positive electrode and a fluorinated solvent, to inhibit lithium dendrite growth and polysulfide dissolution, thereby enhancing cycle stability, rate performance, and safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrolyte salts are used in metal-sulfur batteries, then the battery can operate, but lithium dendrites grow on the negative electrode causing short circuits and safety issues

Engineering Contradiction:
Improvebattery safetyVSAvoidlithium dendrite growth
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical parameters of the electrolyte by introducing specific salts (LiPF6, LiBF4, LiCF3SO3) at optimized concentrations (0.5-2.0 M). This parameter modification alters the deposition behavior of lithium ions, promoting uniform deposition and preventing dendrite formation while maintaining battery operability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite electrolyte systems combining multiple lithium salt components working synergistically. The combination of different lithium salts creates a complex ionic environment that suppresses dendrite growth while maintaining high ionic conductivity and stable SEI film formation

Inventive Principle:
Principle #40Composite materials

2Reliability

If lithium salt concentration in the electrolyte is increased to uniformize lithium metal deposition, then lithium dendrite growth is inhibited, but the cost and complexity of the electrolyte formulation increases

Engineering Contradiction:
Improvelithium metal deposition uniformityVSAvoidelectrolyte formulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes lithium salt concentration to a specific range (0.5-2.0 M) where uniform deposition is achieved. This parameter optimization balances deposition uniformity with electrolyte simplicity, avoiding the need for complex multi-component formulations while effectively suppressing dendrites

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs commercially available, inexpensive lithium salts (LiPF6, LiBF4, LiCF3SO3) that can be easily synthesized or purchased. These simple, cost-effective electrolyte components achieve dendrite suppression without requiring complex or expensive formulations

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Use of energy by moving object

If elemental sulfur is used as positive electrode material, then high theoretical energy density is achieved, but dissolution of lithium polysulfide intermediates leads to low coulombic efficiency and active substance utilization

Engineering Contradiction:
Improvetheoretical energy densityVSAvoidcoulombic efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent introduces specific lithium salts as intermediaries that mediate the polysulfide dissolution process. These salts form stable complexes with lithium polysulfides, reducing their solubility in the electrolyte and preventing their dissolution into the bulk electrolyte, thereby improving coulombic efficiency while maintaining high energy density

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly improves the battery's cycle stability, rate performance, coulombic efficiency, and safety by effectively inhibiting lithium dendrite growth and polysulfide dissolution, leading to improved performance and reduced capacity loss during charging and discharging.

Implementation Method 1

the artificial SEI film generally has the problem of low lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

electrochemical energy storage battery

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

When the metal dendrites accumulate to a certain extent, they will contact the separator, which will cause extrusion and needling on the separator, and eventually lead to mechanical failure of the separator and short circuit between the positive and negative electrodes

Methodology Applied
Scientific EffectDendrite formation inhibition:

Implementation Method 4

when elemental sulfur is used as positive electrode material of lithium ion battery, the dissolution of the intermediate product lithium polysulfide (Li2Sn, 3≤n≤8) in the electrolyte leads to the problems of low coulombic efficiency of the battery and low utilization rate of active substances

Methodology Applied
Scientific EffectPolysulfide dissolution prevention:

Data Source

PatentUS12009480B2Metal-sulfur battery
Publication Date: 2024.06.11 SHENZHEN CAPCHEM TECH CO LTD
  • US12009480B2 patent drawing
  • US12009480B2 patent drawing
  • US12009480B2 patent drawing

AI summary

Provided is a metal-sulfur battery, comprising a positive electrode material, a negative electrode material and an electrolyte, the positive electrode material comprises one of elemental sulfur and S-based compound; the electrolyte comprises a solvent and an electrolyte salt; and the electrolyte salt comprises one or more salts represented by structural formulas 1-3:wherein, R1 is selected from S or Se; R2 is selected from C, Si, Ge or Sn; M1 is selected from N, B, P, As, Sb or Bi; M2 is selected from Li, Na, K, Ru, Cs, Fr, Al, Mg, Zn, Be, Ca, Sr, Ba or Ra; R3 is selected from a carbon chain or an aromatic ring with part or all of hydrogen substituted by other elements or groups. The metal-sulfur battery provided by the disclosure can effectively solve the short circuit problem caused by metal dendrites on the negative electrode of existing metal-sulfur battery.