Antimicrobial Metal Switch Cover for Wiring Devices

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Solution Overview

Problem

Wiring devices, such as switches, are frequently touched by multiple individuals, leading to the transfer of microorganisms like bacteria and fungi, which can cause infections, and existing antimicrobial coatings wear off over time, losing their effectiveness.

Innovation Solution

The integration of a metal switch cover with antimicrobial properties, fabricated from materials like copper, nickel, or silver, or their alloys, which is easier to clean and reduces the transfer of microorganisms by killing them upon contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a spray containing antimicrobial properties is applied to the wiring device, then the antimicrobial effectiveness is improved, but the duration of action deteriorates as the coating wears off over time

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidduration of antimicrobial coating
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the material parameter of the switch cover from conventional non-metallic materials to antimicrobial metal materials (such as copper, brass, or stainless steel with antimicrobial properties). This material substitution provides inherent antimicrobial effectiveness that does not wear off like spray coatings, thereby resolving the contradiction between maintaining antimicrobial effectiveness and ensuring long-lasting duration.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If a metal member with antimicrobial properties is integrated into the wiring device, then the duration of action is improved, but the device complexity increases

Engineering Contradiction:
Improveduration of antimicrobial propertyVSAvoidcomplexity of wiring device structure
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the antimicrobial metal member with the switch cover, making the metal member an integral part of the existing device structure rather than a separate additive component. This integration approach maintains durability and antimicrobial properties while minimizing increases in device complexity by utilizing the switch cover as the vehicle for metal incorporation.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The metal switch cover effectively reduces the transmission of microorganisms between users and maintains antimicrobial efficacy, providing a durable solution to the issue of microbial transfer on wiring devices.

Implementation Method 1

a metal member coupled to the paddle base and disposed substantially on the first side of the paddle base... fabricated from materials like copper, nickel, or silver, or their alloys, which is easier to clean and reduces the transfer of microorganisms by killing them upon contact

Methodology Applied
Scientific EffectAntimicrobial effect:

Data Source

PatentUS9153397B2Wiring device with metal switch cover
Publication Date: 2015.10.06 EATON INTELLIGENT POWER LTD
  • US9153397B2 patent drawing
  • US9153397B2 patent drawing
  • US9153397B2 patent drawing

AI summary

An electrical wiring device includes a metal switch cover as a user contact point. The metal switch cover has antimicrobial properties that reduces microorganisms that are present on the wiring device, and helps reduce the spread of infections or disease from user to user. The metal switch cover is disposed on a switch in the wiring device, such that users touch the metal switch cover when operating the switch. In some exemplary embodiments, the metal switch cover is coupled to a paddle-style switch and takes on the profile of a paddle. In some exemplary embodiments, the metal switch cover is coupled to a toggle-style switch and take on the profile of a toggle.