Metal Trailing Edge Protector with Release Mechanism for Wind Blades

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional trailing edge protectors for wind turbine rotor blades do not provide optimal protection and are difficult to remove without damaging the blade, often applying concentrated loads and becoming wedged during use.

Innovation Solution

A stiff metal assembly trailing edge protector with stiffening ribs and release means, ensuring the legs maintain a stable angle and allowing easy removal by applying forces away from the blade.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a flexible trailing edge protector is used to conform to the blade surface, then contact surface area is improved, but the protector becomes difficult to remove and may damage the trailing edge during removal

Engineering Contradiction:
Improvecontact surface areaVSAvoidease of removal
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The protector is divided into two legs that can be independently positioned on the pressure and suction sides of the blade, with a flexible element connecting them. This segmentation allows the legs to conform to the blade surface while maintaining a gap between them, enabling easy removal by lifting the legs away from the trailing edge without damaging the blade.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The contact surfaces of the legs are designed with specific local properties - they are shaped to match the curvature of the blade's pressure and suction sides, providing optimal contact area for protection. Meanwhile, the legs themselves remain rigid structures that can be easily detached, resolving the contradiction between conformal contact and ease of removal.

Inventive Principle:
Principle #3Local quality

2Reliability

If a rigid protector structure is used to maintain stability under load, then protection reliability is improved, but the protector cannot conform to the blade surface and creates concentrated loads

Engineering Contradiction:
Improveprotection reliabilityVSAvoidconcentrated loads on blade
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A flexible element connects the two rigid legs of the protector, allowing the structure to adapt to the blade's surface geometry while maintaining overall structural stability. This flexible connection distributes loads more evenly across the contact points, preventing concentrated loads on the trailing edge while preserving protection reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Area of stationary object

If the protector legs are allowed to deform under load to conform to the blade, then contact area is improved, but the legs become wedged and difficult to remove

Engineering Contradiction:
Improvecontact surface areaVSAvoidremoval force required
Core Design Contradiction:
Area of stationary objectVSStrength

Solution Approach 1:

By segmenting the protector into two separate legs connected by a flexible element, the design allows each leg to maintain its structural integrity and resist deformation under load. The legs can be independently positioned and removed, preventing the wedging effect that would occur with a single deforming structure, thereby reducing the force required for removal.

Inventive Principle:
Principle #1Segmentation

4Ease of manufacture

If a simple protector design is used to reduce complexity, then ease of manufacture is improved, but the protector cannot provide stable leg positioning and angle under load

Engineering Contradiction:
Improveease of manufactureVSAvoidleg angle stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The fixed angle between the legs is designed to optimize the protector's performance under various load conditions. By carefully selecting this geometric parameter, the protector achieves stable leg positioning without requiring complex adjustment mechanisms, maintaining ease of manufacture while ensuring structural stability during operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4212717B1A trailing edge protector for a wind turbine rotor blade
Publication Date: 2025.07.23 NORDEX ENERGY SE & CO KG
  • EP4212717B1 patent drawingFigure 1
  • EP4212717B1 patent drawingFigure 2~3
  • EP4212717B1 patent drawingFigure 4a~4c

AI summary

A trailing edge protector for a wind turbine rotor blade, comprising: • a body having central portion, first and second legs with first and second contact surfaces, wherein the legs extend from the central portion at a fixed angle, • an inlay having a first inlay section and a second inlay section, • wherein the trailing edge protector is designed to be placed at a trailing edge of a wind turbine rotor blade such that the first inlay section is arranged between the first contact surface and a suction side surface and the second inlay section is arranged between the second contact surface and a pressure side surface, wherein • the body is a metal assembly comprising at least one stiffening rib arranged at the central portion and mounted to both legs and • at least one leg comprises a release means adapted to exert a force moving the body in a direction away from the rotor blade.