Metal Support Wall Structure for EMI-Shielded Electronic Modules

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Solution Overview

Problem

Existing high frequency modules lack a metal wall with sufficient self-standing ability, which is necessary to effectively suppress electromagnetic interference between electronic components.

Innovation Solution

A module design featuring a metal member with a plate-shaped portion and support portions that include notches and foot portions, allowing for enhanced structural stability and electromagnetic interference suppression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a metal wall is added to suppress electromagnetic interference, then electromagnetic interference suppression is improved, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic interference suppressionVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the electromagnetic interference suppression function with the existing substrate structure by integrating a ground conductor layer into the substrate's internal layers. This merging approach allows the substrate to serve dual purposes: mechanical support and EMI shielding, thereby reducing device complexity while maintaining effective electromagnetic interference suppression.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a ground conductor layer as an intermediary element within the substrate structure. This ground layer acts as a mediator that provides electromagnetic interference suppression without requiring additional external metal walls or shielding structures, thus improving EMI protection while avoiding increased device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a metal member with support portions is designed to enhance self-standing ability, then stability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveself-standing abilityVSAvoidmanufacturing precision
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent segments the metal member into distinct functional portions: a plate-shaped portion for EMI shielding and support portions with notches for mechanical stability. This segmentation allows each portion to be optimized independently, where the notched support portions provide self-standing ability through geometric design rather than precise dimensional control, thereby reducing manufacturing precision requirements while maintaining stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates curved or bent geometries in the support portions, particularly the notched configurations that allow the metal member to stand independently. These curved features provide mechanical stability through geometric constraints rather than relying on tight tolerances, thus improving self-standing ability while reducing the need for high manufacturing precision.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a module with high self-standing ability, effectively shielding electronic components and reducing electromagnetic interference while maintaining component functionality.

Implementation Method 1

a metal member including a plate-shaped portion provided on an upper main surface of the substrate... the metal member being disposed between a first electronic component and a second electronic component

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS12512377B2Electronic module
Publication Date: 2025.12.30 MURATA MFG CO LTD
  • US12512377B2 patent drawing
  • US12512377B2 patent drawing
  • US12512377B2 patent drawing

AI summary

In a module, a metal member includes a right support portion, the right support portion has a right support foremost portion located at a foremost in the right support portion and located in front of the plate-shaped portion, the right support portion bends in a forward direction from a right boundary when the right support portion has the right support foremost portion, the right support portion bends in a backward direction and a right direction from the right support foremost portion when the right support portion has the right support foremost portion, and the right support portion is provided with a first lower notch extending in an upward direction from a lower side and overlapping the right support foremost portion when viewed in the up-down direction.