Metalate Additives for Thermal Stability in Subterranean Fluids

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Solution Overview

Problem

Current subterranean treatment fluids face challenges with viscosity degradation at high temperatures and settling of high-density solids, leading to formation damage and increased operational complexity and cost.

Innovation Solution

The use of metalate-based additives, such as tungstates, molybdates, vanadates, and manganates, which act as solids-free weighting and viscosifying agents, providing thermal stability and reducing the need for additional additives by synergizing with existing viscosifying agents and inhibiting corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If high density insoluble solids are used as weighting agents, then the treatment fluid achieves desired density, but the solids settle over time causing formation damage

Engineering Contradiction:
Improvedensity of treatment fluidVSAvoidstability of weighting agent
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent changes the physical state of the weighting agent from solid particles to dissolved metalate complexes. By converting insoluble solids into soluble metalate forms (such as cesium metalates, rubidium metalates, or other alkali/alkaline earth metal metalates), the weighting agent remains in solution rather than settling, thus maintaining both density and stability throughout the treatment operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs metalate complexes that can be readily dissolved and distributed uniformly throughout the treatment fluid. These metalate additives replace traditional solids that require careful suspension and monitoring, providing a more reliable and less maintenance-intensive weighting solution.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Force

If traditional viscosifying agents are used, then the treatment fluid achieves desired viscosity, but the viscosity degrades at high temperatures

Engineering Contradiction:
Improveviscosity of treatment fluidVSAvoidthermal stability of viscosifying agent
Core Design Contradiction:
ForceVSTemperature

Solution Approach 1:

The patent introduces metalate complexes that exhibit superior thermal stability compared to traditional organic viscosifying agents. These metalate-based viscosifiers maintain their viscosity-enhancing properties at high temperatures where conventional agents would degrade, thus resolving the contradiction between achieving desired viscosity and maintaining thermal stability.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If multiple separate additives are used to achieve desired functions, then the treatment fluid achieves comprehensive performance, but the cost and complexity of the operation increase

Engineering Contradiction:
Improvefunctional performance of treatment fluidVSAvoidnumber of additives in treatment fluid
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent demonstrates that metalate complexes can simultaneously perform multiple functions: providing density (weighting), enhancing viscosity, and offering thermal stability. By using metalate additives that accomplish multiple objectives in one package, the treatment fluid achieves comprehensive performance while reducing the number of separate additives required, thus lowering both cost and operational complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10793761B2Metalate-based additives for use in subterranean formations
Publication Date: 2020.10.06 HALLIBURTON ENERGY SERVICES INC
  • US10793761B2 patent drawing

AI summary

Methods and compositions for the use of treatment fluids comprising metalate-based additives to treat subterranean formations are provided. In one embodiment, the methods comprise providing a treatment fluid comprising a non-aqueous base fluid and at least one metalate-based additive comprising: an anion selected from the group consisting of: a tungstate, a molybdate, a vanadate, a manganate, and any combination thereof, and an organic cation; and introducing the treatment fluid into a wellbore penetrating at least a portion of a subterranean formation.