Metalens Metasurface Regions for Lower Analysis Load

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Solution Overview

Problem

The design and evaluation of metamaterial-based optical elements for image display devices, particularly metalenses, face significant challenges due to the high calculation load and time required for evaluating the actual dimensions and arrangement of microstructures, especially when dealing with visible light, which necessitates a more accurate manufacturing technique.

Innovation Solution

A wavefront control element comprising an array of metasurface regions, each with a lens function, is designed to control the wavefront of incident light, utilizing a reduced calculation approach by arranging metasurface regions in a symmetrical pattern to reduce the electromagnetic wave analysis load and time, allowing for practical implementation of a cm-order lens.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic wave analysis (FDTD method) is used to evaluate the actual dimensions and arrangement of microstructures in a metalens, then the design accuracy and optical performance can be ensured, but the calculation load and calculation time increase enormously

Engineering Contradiction:
Improvedesign evaluation accuracyVSAvoidcalculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent divides the entire metalens surface into multiple independent metasurface regions arranged in an array. Each metasurface region can be evaluated separately using electromagnetic wave analysis, rather than analyzing the entire cm-order lens at once. This segmentation reduces the calculation load and time while maintaining design evaluation accuracy for each region.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the area of the base material surface is increased to create a cm-order lens, then the lens functionality for projectors is achieved, but the calculation load for design evaluation increases enormously

Engineering Contradiction:
Improvelens surface areaVSAvoidcalculation complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The large-area metalens is segmented into multiple smaller metasurface regions that can be independently designed and evaluated. This allows the total lens area to be large enough for projector applications while each individual region remains small enough for manageable computational analysis.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple metasurface regions are combined to form the complete cm-order metalens. Each region contributes to the overall optical function, and their combined effect achieves the desired lens performance for projector applications without requiring analysis of the entire large area at once.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If machine learning is introduced to reduce calculation time for metalens design, then the calculation speed may be improved, but there is no practical use currently

Engineering Contradiction:
Improvedesign evaluation speedVSAvoidpractical implementability
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

By segmenting the design into manageable metasurface regions, traditional electromagnetic wave analysis becomes practically implementable without requiring unproven machine learning approaches. This makes the methodology immediately practical for manufacturing while still achieving reasonable calculation times.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the calculation load and time required for designing and evaluating the dimensions of the metasurface regions, enabling the practical implementation of a cm-order lens for projectors without the need for extensive computational resources.

Implementation Method 1

each of the plurality of metasurface regions has a lens function. Each of the plurality of metasurface regions converges or diverges the incident light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12449569B2Wavefront control element, lighting device, and projector
Publication Date: 2025.10.21 SEIKO EPSON CORP
  • US12449569B2 patent drawing
  • US12449569B2 patent drawing
  • US12449569B2 patent drawing

AI summary

A metalens (wavefront control element) according to the present disclosure is a wavefront control element that controls a wavefront of incident light, and includes a plurality of metasurface regions. The plurality of metasurface regions are arranged in an array.