Metallic SWNT Hybrid Assemblies for Uniform Band Gap Control

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Solution Overview

Problem

Current production methods for single-walled carbon nanotubes (SWNTs) result in heterogeneous distributions of diameters or chiralities, hindering their inclusion in practical applications like field-effect transistors or optical sensors due to irregular electronic structures, which require a single SWNT electronic structure for optimal performance.

Innovation Solution

The development of metallic single-walled carbon nanotube (m-SWNT) hybrid assemblies and superstructures, where a conjugated oligomer or polymer wraps a metallic SWNT at a fixed helical pitch length, controlling band gap openings by selecting oligomers or polymers with charged functional groups, creating robust and homogeneous electronic structures suitable for optical, electro-optical, and spintronic devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional production methods are used for SWNTs, then production volume is achieved, but heterogeneous distributions of diameters or chiralities result, leading to irregular electronic structures

Engineering Contradiction:
Improveproduction volumeVSAvoidelectronic structure uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by wrapping individual SWNTs with specific polymers that interact with localized regions of the nanotube surface. Different polymer-SWNT combinations create distinct electronic structures (metallic, semiconducting, or insulating) on otherwise identical nanotubes, allowing precise control of electronic properties at the individual nanotube level while maintaining production scalability

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes physical and chemical parameters by varying polymer type, charge density, and wrapping configuration to transform the electronic structure of SWNTs. By adjusting these parameters, the same SWNT production can yield different electronic phases (metallic, semiconducting, insulating) without changing the nanotube synthesis process itself

Inventive Principle:
Principle #35Parameter changes

2Reliability

If SWNTs with single electronic structure are required for practical applications, then device performance is improved, but production complexity increases due to the need for separation or selective synthesis

Engineering Contradiction:
Improvedevice performanceVSAvoidproduction process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces polymers as intermediary agents that mediate between the SWNT structure and the desired electronic function. These polymer wrappers act as tunable intermediaries that can transform any SWNT into metallic, semiconducting, or insulating phases, eliminating the need for complex separation processes while ensuring uniform electronic structures for reliable device performance

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates composite material systems where SWNTs are combined with specific polymers to achieve desired electronic properties. These composite structures (SWNT-polymer hybrids) provide both the structural integrity of SWNTs and the electronic tunability of polymer wrappers, simplifying production by avoiding the need for pure SWNT separation

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in m-SWNT superstructures with exceptional electronic and morphological homogeneity, enabling the creation of low-band gap materials suitable for advanced device applications, such as field-effect transistors and sensors, with improved performance and reproducibility.

Implementation Method 1

a conjugated oligomer or polymer that single-chain wraps a surface of the metallic SWNT at fixed helical pitch length

Methodology Applied
Scientific EffectConjugation:

Implementation Method 2

wraps a metallic SWNT at a fixed helical pitch length

Methodology Applied
Scientific EffectHelical wrapping: Helix

Implementation Method 3

each repeat unit has at least one charged functional group per 1-3 nm of oligomer or polymer length. The conjugated oligomer or polymer can be selected to control a band gap opening in the metallic SWNT

Methodology Applied
Scientific EffectCharged functional groups interaction: Electrostatic Induction

Data Source

PatentUS20250019243A1Metallic single-walled carbon nanotube hybrid assemblies and superstructures
Publication Date: 2025.01.16 DUKE UNIV
  • US20250019243A1 patent drawing
  • US20250019243A1 patent drawing
  • US20250019243A1 patent drawing

AI summary

A metallic single-walled carbon nanotube (SWNT) hybrid assembly or superstructure includes a single walled carbon nanotube (SWNT) having a chiral index (n, m) where (n−m)/3 is an integer or 0; and an oligomer or polymer that single-chain wraps the metallic SWNT, wherein the oligomer or polymer is formed of repeat units, wherein each repeat unit has at least one charged functional group per 1-3 nm of oligomer or polymer length. The superstructure is suitable for optical, electro-optical, and spintronic-based device applications.