Metamaterial Mode Multiplexer for Optical Fiber Systems

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Solution Overview

Problem

Current optical fiber communication systems face limitations in increasing communication capacity due to the inability to efficiently multiplex and demultiplex optical signals across different modes, leading to suboptimal use of fiber resources.

Innovation Solution

The use of metamaterial structures arranged in specific patterns and orientations to act as mode multiplexers or demultiplexers, converting optical signals from one mode to another within optical fibers, enabling efficient mode division multiplexing and demultiplexing without the need for complex alignment or multiple lithography steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional optical multiplexing methods are used, then device complexity is reduced, but communication capacity and mode conversion efficiency deteriorate

Engineering Contradiction:
Improvecommunication capacityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent changes the physical parameters of the optical interaction by using metamaterials with specifically engineered refractive indices and phase response characteristics. The metasurfaces are designed with sub-wavelength structures that provide precise phase control, enabling efficient mode conversion through parameter optimization rather than complex mechanical or optical arrangements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention employs composite metamaterial structures consisting of multiple layers of metasurfaces with different electromagnetic properties. These composite structures combine materials with contrasting refractive indices and optical responses to achieve superior mode conversion efficiency that cannot be obtained with conventional single-material optical components.

Inventive Principle:
Principle #40Composite materials

2Productivity

If metamaterial structures are used for mode conversion, then communication capacity and mode conversion efficiency are improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecommunication capacityVSAvoidmanufacturing precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The complex mode conversion function is segmented into multiple independent metasurface layers, each responsible for a specific aspect of the transformation. This segmentation allows each layer to be designed and manufactured separately with standardized patterns, reducing the overall manufacturing precision requirements compared to a single monolithic component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes the geometric parameters of the metamaterial structures (such as pillar dimensions, spacing, and heights) to achieve the desired phase response. By carefully selecting these parameters, the design achieves robust performance that is tolerant to manufacturing variations, effectively balancing performance requirements with manufacturing capabilities.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If multiple lithography steps are used for precise mode conversion, then manufacturing precision is improved, but ease of manufacture and production complexity worsen

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidease of manufacture
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent merges multiple lithography steps into a single fabrication process by designing lithographically definable metamaterial patterns that can be created in one step. The metasurface structures are designed with geometries that are directly compatible with standard lithography processes, eliminating the need for multiple alignment and patterning steps while maintaining the required manufacturing precision.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If optical signals are transmitted across multiple modes, then communication capacity is improved, but signal losses and crosstalk increase

Engineering Contradiction:
Improvecommunication capacityVSAvoidsignal losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent optimizes the phase response parameters of the metasurfaces to achieve adiabatic mode transformation, where the mode conversion occurs gradually with minimal scattering and reflection losses. By carefully controlling the phase gradient parameters across the metasurface, the design achieves efficient mode conversion while minimizing energy loss and crosstalk between modes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances communication capacity by allowing efficient conversion of optical signals across different modes, reducing losses and crosstalk, and simplifying the manufacturing process, resulting in compact, high-resolution devices that can integrate multiple modes within a single substrate.

Implementation Method 1

an optical mode multiplexer comprising a plurality of metamaterial structures having length l and forming at least one stage of metamaterials having a length L and a width W

Methodology Applied
Scientific EffectMetamaterials: Negative Index Metamaterials

Implementation Method 2

the metasurfaces are structured to receive a first optical signal having a first mode from at least one of said multiple input optical fibers and convert the first mode to a different mode

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Data Source

PatentUS12169306B2Mode multiplexer/demultiplexer using metamaterials for optical communication system, and optical communication
Publication Date: 2024.12.17 CORNING INC
  • US12169306B2 patent drawing
  • US12169306B2 patent drawing
  • US12169306B2 patent drawing

AI summary

An optical system, comprising: (i) multiple input optical fibers; (ii) an optical mode multiplexer/demultiplexer coupled to said input optical fibers with, said optical mode multiplexer/demultiplexer comprising a plurality of metamaterial structures having length and forming at least one stage of metamaterials, the at least one stage of metamaterials is being situated on a surface of the optical mode multiplexer/demultiplexer facing the input optical fibers, and the at least one stage of metamaterials is oriented at angles between 60 and 120 degrees relative to the axis of the input fibers; and the metasurfaces are structured to receive a first optical signal having a first mode from at least one of said multiple input optical fibers and convert the first mode to a different mode.