Metaphyseal Element Press-Fit Prosthesis for Bone Integration

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Solution Overview

Problem

Current joint replacement prostheses face challenges with secure fixation, bone remodeling leading to loosening, stress shielding, and difficulty in removal, particularly in the metaphyseal region, where bony fusion and cementation can cause trauma and complications.

Innovation Solution

A prosthesis design featuring a metaphyseal element with textured or coated surfaces for osseous integration, a bone graft pocket, and osteotome slots for easy removal, promoting bony ingrowth and providing a press-fit mechanism that minimizes bone disturbance during insertion and extraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the stem of the prosthesis is press-fitted into the intramedullary bone with a textured or roughened surface, then initial bony fixation is achieved through hoop stresses and friction, but over time the bone remodels leading to stress shielding of the proximal bone and eventual loosening

Engineering Contradiction:
Improveinitial fixation strengthVSAvoidlong-term fixation reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The prosthesis is divided into distinct functional zones: a smooth stem portion for easy insertion and removal, and a textured metaphyseal element for secure fixation. This segmentation allows different parts of the prosthesis to serve different purposes - the stem provides access and structural support while the metaphyseal element provides stable fixation through bone ingrowth

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different surface characteristics are applied to different regions of the prosthesis. The stem has a smooth surface for minimal bone interaction and easy removal, while the metaphyseal element has a textured or roughened surface specifically where bone fixation is needed. This local differentiation optimizes both insertion/removal ease and long-term fixation stability

Inventive Principle:
Principle #3Local quality

2Strength

If cement is used to secure the stem of the prosthesis in the shaft of the bone, then fixation is achieved, but bone is destroyed while freeing the stem for removal

Engineering Contradiction:
Improvefixation strengthVSAvoidbone trauma during removal
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The prosthesis separates the fixation function from the stem portion. The stem remains smooth and uncemented, allowing removal without bone destruction, while the metaphyseal element provides fixation through biological integration rather than cement

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metaphyseal element replicates the fixation function of cemented stems but through a different mechanism - bone ingrowth into textured surfaces rather than chemical adhesion. This provides equivalent fixation strength without the harmful effects of cement on bone during removal

Inventive Principle:
Principle #26Copying

3Reliability

If the proximal shell of the humeral prosthesis is present, then joint function is restored, but the surgeon's ability to apply surgical instruments such as an osteotome to free the prosthesis from the bone is physically limited

Engineering Contradiction:
Improvejoint reconstruction functionVSAvoidease of prosthesis removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The prosthesis is segmented into a permanent joint-bearing portion and a removable metaphyseal element. The metaphyseal element can be removed independently through osteotome access, while the joint-bearing portion remains to maintain joint function

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The metaphyseal element is extracted as a separate removable component from the main prosthesis structure. This allows surgical instruments to access and remove the fixation portion without interfering with the joint-bearing components that remain in place

Inventive Principle:
Principle #2Taking out (Extraction)

4Strength

If a textured or roughened surface is used along the length of the stem, then robust bone-to-prosthesis fusion occurs, but the prosthesis becomes difficult to remove without destroying the bone

Engineering Contradiction:
Improvebone-to-prosthesis fusion strengthVSAvoidbone destruction during removal
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The prosthesis divides the surface into smooth and textured regions. The textured surface is confined to the metaphyseal element where fixation is needed, while the stem remains smooth for easy removal without bone destruction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The textured surface quality is applied locally only to the metaphyseal element rather than the entire stem. This localized application provides strong fixation where needed while preserving bone integrity in regions where removal may be necessary

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves secure osseous integration, reduces loosening and rotation, facilitates easy removal with minimal bone trauma, and supports bone grafting, enhancing the surface area for bony ingrowth and integration, thus providing a stable and adaptable joint replacement solution.

Implementation Method 1

a metaphyseal element adapted to promote osseous integration in the metaphyseal region

Methodology Applied
Scientific EffectOsseous integration: Chemical Bonding

Implementation Method 2

compressing the bone graft material that protrudes from the bone graft pocket between native bone and the metaphyseal element along a line that lies generally in a medial-lateral plane achieving a press-fit

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS8945234B2Prosthesis having a metaphyseal element
Publication Date: 2015.02.03 OPTIMUS ORTHOPEDIC DESIGNS
  • US8945234B2 patent drawing
  • US8945234B2 patent drawing
  • US8945234B2 patent drawing

AI summary

The present invention is directed to a prosthesis for an arthroplasty in a long bone and a methods for achieving a press fit of the metaphyseal element of the prosthesis into a metaphysis of the long bone and the extraction of the prosthesis when indicated. The prosthesis includes a metaphyseal element attached at a proximal end of a stem, the metaphyseal element of the prosthesis is configured to optimize placement of bone marrow about, and in some embodiments, within the metaphyseal element to achieve a press-fit in the metaphysis of the long bone. The prosthesis also includes one or more apertures formed in the joint base member of the prosthesis. Preferably each slot includes a frangible wall which is readily penetrated to accommodate passage of an osteotome of other tool to break the metaphyseal element free from bony in-growth that occurs against the metaphyseal element.