Metastable V2O5 Cathode for Magnesium Battery Energy Density

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Solution Overview

Problem

Conventional V2O5-based cathode materials for magnesium batteries fail to meet the energy demands of commercial electric vehicles due to difficulties in dense loading, electrolyte decomposition, and lower redox potentials, resulting in inadequate energy density and performance.

Innovation Solution

A metastable structural and morphological phase of V2O5, formulated as [V2O5]c[MaOb]d or [V2O5]c[MaOb]d[MgXe]g, where M is P, B, Si, or Mo, and X is O, F, Cl, or I, is used as a cathode active material, achieving a 3V class redox reaction by heat treating amorphous V2O5 materials between specific transition temperatures to create a phase between amorphous and crystalline phases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional V2O5-based cathode materials are used, then the battery structure is simple and easy to manufacture, but the energy density is insufficient and electrolyte decomposition occurs

Engineering Contradiction:
Improvecathode material preparationVSAvoidenergy density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by controlling the heat treatment temperature range (200-400°C) to transform the V2O5 material from amorphous to metastable crystalline phase. This parameter control resolves the contradiction by achieving higher energy density through phase transformation while maintaining the simplicity of the heat treatment process

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by forming metastable V2O5 phase within a stable matrix, combining the high energy density benefits of metastable phase with the stability of the overall material structure, thereby improving energy density without compromising manufacturability

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional V2O5-based cathode materials are used, then the manufacturing process is simple, but the redox potential is lower and electrolyte decomposition occurs

Engineering Contradiction:
Improvecathode material preparationVSAvoidelectrolyte stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the structural parameter of V2O5 from amorphous to metastable crystalline phase through controlled heat treatment, which raises the redox potential and reduces electrolyte decomposition, while the heat treatment process itself remains simple and compatible with existing manufacturing

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If amorphous V2O5 materials are heat treated to create metastable phase, then energy density and redox potential improve, but additional heat treatment process is required

Engineering Contradiction:
Improveenergy densityVSAvoidheat treatment process
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent optimizes the heat treatment parameters (temperature range 200-400°C, holding time 1-24 hours) to achieve the metastable phase transformation. By carefully controlling these parameters, the process becomes a simple post-treatment step that can be integrated into existing manufacturing without significant complexity increase

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary amorphization of V2O5 before heat treatment, creating a material that is pre-conditioned for metastable phase formation. This preliminary action simplifies the subsequent heat treatment process by ensuring consistent transformation to the desired metastable phase

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The metastable V2O5 phase significantly improves battery performance by enhancing energy density and reducing electrolyte decomposition, enabling a magnesium battery with higher capacity and working potential compared to traditional V2O5 forms.

Implementation Method 1

heat treating amorphous V2O5 materials between specific transition temperatures to create a phase between amorphous and crystalline phases

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 2

A metastable structural and morphological phase of V2O5, formulated as [V2O5]c[MaOb]d or [V2O5]c[MaOb]d[MgXe]g

Methodology Applied
Scientific EffectMetastability: Metastability

Implementation Method 3

V2O5 is an extremely promising candidate for the Mg battery cathode, because it is capable of multiple redox reactions between V5+/V4+/V3+ and V metal

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS9819021B2Metastable vanadium oxide cathode materials for rechargeable magnesium battery
Publication Date: 2017.11.14 TOYOTA JIDOSHA KK
  • US9819021B2 patent drawing
  • US9819021B2 patent drawing
  • US9819021B2 patent drawing

AI summary

A magnesium electrochemical cell having a positive electrode containing as an active ingredient, a material of formula [V2O5]c [MaOb]d and/or a material of formula [V2O5]c[MaOb]d[MgXe]g in a metastable structural and morphological phase is provided. In the formulas M is an element selected from the group consisting of P, B, Si, Ge and Mo; and X is O or a halide.