Metasurface With an Absorptive Aperture Border for Stray-Light Control

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Solution Overview

Problem

Traditional lenses suffer from aberrations and require multiple components, limiting their ability to manipulate light effectively and efficiently.

Innovation Solution

The use of optical metasurfaces with subwavelength structures, such as pillars, ribs, or holes, on a substrate, combined with an absorptive blocking-layer to control light wavefront manipulation without thickness, reducing interference and enhancing optical system performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional lenses are used to manipulate light wavefront, then light manipulation capability is provided, but aberrations occur and multiple components are required

Engineering Contradiction:
Improvelight manipulation capabilityVSAvoidnumber of optical components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The traditional lens is segmented into discrete metasurface structures (pillars, ribs, or holes) arranged in specific patterns on a substrate. Each structure acts as an independent light-manipulating element, collectively providing the wavefront manipulation function that would otherwise require multiple lens components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from volumetric lens design to a two-dimensional metasurface architecture. By encoding optical functionality in the planar arrangement and geometric parameters of subwavelength structures rather than through curvature in the third dimension, the system achieves complex light manipulation in a single thin layer, eliminating the need for multiple stacked components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If traditional lenses are used to manipulate light wavefront, then light manipulation capability is provided, but aberrations occur

Engineering Contradiction:
Improvelight manipulation capabilityVSAvoidaberration-free performance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

Each metasurface structure is designed with specific local geometric properties (size, shape, orientation) that are optimized for its particular position in the array. This local customization allows precise control over the phase, amplitude, and polarization of light at each point, enabling aberration-free wavefront manipulation that cannot be achieved with uniform traditional lenses.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent systematically varies multiple parameters of the metasurface structures including dimensions, spacing, shape factors, and material properties across the surface. By dynamically adjusting these parameters according to the desired wavefront transformation, the system achieves superior optical performance without the aberrations inherent in fixed-curvature traditional lenses.

Inventive Principle:
Principle #35Parameter changes

3Length of stationary object

If metasurface structures with subwavelength dimensions are used, then light wavefront manipulation is achieved without thickness, but diffractive effects occur

Engineering Contradiction:
Improvemetasurface thicknessVSAvoiddiffractive interference
Core Design Contradiction:
Length of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent converts the potentially harmful diffractive effects into beneficial functionality by carefully designing the subwavelength structures to produce controlled diffraction patterns. The diffraction from individual structures is harnessed to achieve the desired wavefront manipulation, transforming what could be interference noise into the primary mechanism for optical control.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The metasurface employs composite structures combining multiple materials with different optical properties (varying refractive indices, absorption coefficients) within and between the subwavelength elements. This material composition allows simultaneous control over reflection, transmission, and absorption to manage diffractive effects while achieving the target wavefront transformation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Optical metasurfaces provide precise light manipulation, minimize aberrations, and reduce the number of optical components, offering adaptability for various applications including imaging, depth-sensing, and cryptography.

Implementation Method 1

Metasurface with an absorptive aperture border

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

The metasurface structures, which can be comparable in size to the light wavelength, can diffract incident light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

The diffracted light waves can interfere with one another, forming the desired, altered wavefront

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentUS12449564B2Metasurface with an absorptive aperture border
Publication Date: 2025.10.21 MOXTEK INC
  • US12449564B2 patent drawing
  • US12449564B2 patent drawing
  • US12449564B2 patent drawing

AI summary

A metasurface optical device can include an array of pillars 13 on a first-side 11f of a substrate 11 aligned with an aperture 15 of, or proximate to, a blocking-layer 12. The blocking-layer 12 can located on the first-side 11f of the substrate 11, on a second-side 11s of the substrate 11 opposite of the first-side 11f, or both. The blocking-layer 12 can prevent light from transmitting through the device in undesirable locations. The blocking-layer 12 can be opaque to incident light and can include an absorptive-layer. Thus, the blocking-layer 12 can have dual functions—blocking and absorbing light.