Metasurface Integrated Microbolometers for Hyperspectral Imaging

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Solution Overview

Problem

Current uncooled microbolometers face limitations in spectral response, pixel count, and frame rate, which restrict their use in imaging fast-moving objects and hyperspectral detection applications, and are hindered by spatial noise and complex designs, particularly with vanadium oxide (VOx) integration, while cooled detectors are bulky and unsuitable for lightweight applications.

Innovation Solution

Integration of a metasurface into the microbolometer design using amorphous silicon germanium oxide (SixGeyO1-x-y) to enhance wavelength selectivity, polarization sensitivity, and angle of incidence detection, reducing noise and improving thermal and electrical performance without increasing 1/f noise, and replacing the Fabry-Perot cavity with a unified metasurface structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a standard 1/4 wave cavity or other geometry is used to maximize absorptance across the thermal infrared, then broadband spectral response is achieved, but spectral selectivity is limited and pixel-by-pixel variation is difficult

Engineering Contradiction:
Improvebroadband spectral responseVSAvoidspectral selectivity
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent segments the cavity structure into multiple discrete layers with different optical properties. Instead of a single monolithic cavity, the structure is divided into alternating high-refractive-index and low-refractive-index layers, each contributing to the overall spectral response. This segmentation enables independent optimization of each layer's thickness and material properties to achieve both broadband response and spectral selectivity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by varying the optical properties (refractive index, thickness) of different layers within the cavity structure. Each layer is designed with specific local characteristics to control the spectral response at different wavelengths. This allows certain wavelength ranges to be enhanced or suppressed while maintaining overall broadband absorption, achieving spectral selectivity without sacrificing broadband response.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the cavity is tuned through piezoelectric actuation, electrostatic actuation, liquid crystal based changes, or movable micromirror, then wavelength response can be tuned, but FPA resolution is reduced and fabrication becomes complicated

Engineering Contradiction:
Improvewavelength tuning capabilityVSAvoidFPA resolution
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent implements preliminary action by pre-designing the cavity with fixed layer thicknesses and material compositions during fabrication that inherently provide wavelength tuning capability. Instead of requiring post-fabrication actuation mechanisms, the structure is designed with adjustable parameters (layer thicknesses, refractive indices) that can be tuned by simply modifying the deposition process parameters, maintaining FPA resolution and simplifying fabrication.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes parameter changes by varying the physical and optical parameters of the cavity layers (thickness, refractive index, material composition) to achieve wavelength tuning. This approach allows continuous adjustment of the spectral response by changing deposition conditions without requiring mechanical actuation, thereby preserving FPA resolution and avoiding complicated fabrication processes.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If cooled detectors are used to accommodate filter wheels for hyperspectral imaging, then hyperspectral sensitivity is achieved, but the system becomes bulky and heavy

Engineering Contradiction:
Improvehyperspectral sensitivityVSAvoidsystem weight
Core Design Contradiction:
Measurement precisionVSWeight of stationary object

Solution Approach 1:

The patent merges the spectral filtering function directly into the detector structure by integrating the cavity-based spectral response control with the microbolometer pixel. This combination eliminates the need for separate filter wheels and cooled detector systems, achieving hyperspectral sensitivity in an uncooled, compact configuration that significantly reduces system weight while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in higher sensitivity, reduced noise, and improved frame rates, enabling better hyperspectral imaging and polarization detection, while maintaining the uncooled, low-cost benefits, and allowing for integration with readout electronics, suitable for both military and civilian applications.

Implementation Method 1

the microbolometer absorbs IR radiation and is heated, raising its temperature

Methodology Applied
Scientific EffectInfrared radiation absorption: Absorption (EM radiation)

Implementation Method 2

The temperature rise of the microbolometer is measured by measuring its electrical resistance. The temperature dependence of the resistivity is quantified by the Temperature Coefficient of Resistance (TCR)

Methodology Applied
Scientific EffectTemperature coefficient of resistance: Thermo-resistive Effect

Data Source

PatentUS11118981B2Frequency-selective metasurface integrated uncooled microbolometers
Publication Date: 2021.09.14 THE CURATORS OF THE UNIVERSITY OF MISSOURI
  • US11118981B2 patent drawing
  • US11118981B2 patent drawing
  • US11118981B2 patent drawing

AI summary

A metasurface integrated microbolometer having a sensing layer (e.g., SixGeyO1-x-y). The presence of the metasurface provides selectivity with respect to wavelength, polarization and angle-of-incidence. The presence of the metasurface into the microbolometer affects conversion of electromagnetic to thermal energy, thermal response, electrical integration of the microbolometer, and the tradeoff between resistivity and temperature coefficient of resistance, thereby allowing the ability to obtain a sensing with high temperature coefficient of resistance with lower resistivity values than that of films without the metasurface. The presence of the metasurface removes the need for a Fabry-Perot cavity.