Metasurface Structured Light Projection Using Polarization Patterns

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Solution Overview

Problem

Existing structured light projection systems primarily rely on intensity variations for 3D sensing, which may not be suitable for polarization-insensitive cameras, and lack efficient methods for generating and analyzing structured patterns of polarization for depth and surface property extraction.

Innovation Solution

A metasurface optical element (MOE) modulates coherent light to project a far-field pattern of interleaved areas with varying degrees and states of polarization, using nanopillars to generate a uniform intensity pattern that can be analyzed by polarization-sensitive cameras for depth and surface information.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If intensity variations are used for structured light projection, then 3D sensing is enabled, but the system is not suitable for polarization-insensitive cameras and lacks efficient polarization pattern generation

Engineering Contradiction:
Improvecompatibility with different camera typesVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the projection pattern into multiple interleaved areas with different polarization states (horizontal, vertical, diagonal, anti-diagonal) rather than using a single intensity pattern. This segmentation allows the system to work with both polarization-sensitive and polarization-insensitive cameras by providing redundant information channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional 2D intensity patterns to 4D polarization patterns by adding two polarization dimensions (state and degree) to the traditional intensity and spatial dimensions. This dimensional expansion enables compatibility with different camera types without increasing system complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Manufacturing precision

If a metasurface with array of diffractive structures is used to modulate polarization, then structured polarization patterns are projected, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvediffractive structure precisionVSAvoidpolarization pattern accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent uses parameter optimization in the iterative design process, adjusting diffractive structure parameters (geometry, orientation, material properties) to achieve the desired polarization pattern. The method computes far-field responses and applies corrections iteratively, allowing tolerance for manufacturing variations while maintaining measurement precision.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a feedback loop in the metasurface design process where the computed far-field response is compared with the desired pattern, and corrections are applied to the diffractive structure profile. This iterative feedback mechanism ensures high measurement precision even with practical manufacturing constraints.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If uniform intensity patterns with varying polarization states are projected, then compatibility with polarization-insensitive cameras is achieved, but the information content for depth sensing must be extracted differently

Engineering Contradiction:
Improvecamera compatibilityVSAvoidimage processing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent uses polarization state variations analogous to color changes, where different polarization states (horizontal, vertical, diagonal, anti-diagonal) serve as distinct information channels. Polarization-sensitive cameras can directly detect these states, while polarization-insensitive cameras can still capture the patterns for alternative processing methods.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The projected polarization pattern serves multiple functions simultaneously: it provides depth information for polarization-sensitive cameras through direct polarization state detection, and provides structured light patterns for polarization-insensitive cameras through intensity variations captured by standard image sensors.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient 3D sensing and surface property analysis using polarization patterns, compatible with both polarization-sensitive and polarization-insensitive cameras, by projecting uniform intensity patterns with varying polarization states for enhanced imaging capabilities.

Implementation Method 1

A metasurface is disposed on the optical substrate and includes an array of diffractive structures configured to modulate a polarization of the light

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

modulate a polarization of the light so as to project a far-field pattern of interleaved areas having different, respective degrees of polarization

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS20260006306A1Structured light projection with local control of polarization properties
Publication Date: 2026.01.01 APPLE INC
  • US20260006306A1 patent drawing
  • US20260006306A1 patent drawing
  • US20260006306A1 patent drawing

AI summary

An optical projection device includes an emitter, which is configured to emit a beam of coherent light. An optical substrate is disposed in a path of the beam. A metasurface is disposed on the optical substrate and includes an array of diffractive structures configured to modulate a polarization of the light so as to project a far-field pattern of interleaved areas having different, respective degrees of polarization.