Metaxalone Formulation Using Surfactant and Polymer Excipients

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Solution Overview

Problem

Metaxalone formulations face challenges with low aqueous solubility, leading to slow absorption and incomplete bioavailability, along with a significant food effect, which can result in higher doses and side effects such as CNS depression, nausea, and hepatotoxicity.

Innovation Solution

A metaxalone formulation comprising metaxalone or its pharmaceutically acceptable salt, sodium lauryl sulfate, hydroxypropyl methylcellulose (HPMC), and a copolymer of vinylpyrrolidone and vinyl acetate, which improves solubility, bioavailability, and reduces the food effect, allowing for faster onset of action.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If conventional metaxalone formulations are used, then the drug can be administered, but the aqueous solubility is poor leading to slow absorption and incomplete bioavailability

Engineering Contradiction:
Improveabsorption rateVSAvoidaqueous solubility
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by modifying the physical state of metaxalone from crystalline to amorphous form, and by changing the formulation parameters to include specific excipients (sodium lauryl sulfate, HPMC, vinylpyrrolidone-vinyl acetate copolymer) in optimized ratios. These parameter changes dramatically improve aqueous solubility and absorption rate while maintaining dosage control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system by combining metaxalone with multiple excipients (sodium lauryl sulfate as surfactant, HPMC as polymer matrix, vinylpyrrolidone-vinyl acetate copolymer as solubility enhancer) in a specific formulation. This composite approach synergistically improves solubility, stability, and bioavailability beyond what single components could achieve.

Inventive Principle:
Principle #40Composite materials

2Reliability

If higher doses of metaxalone are administered to compensate for incomplete bioavailability, then the therapeutic effect may be improved, but side effects such as CNS depression, nausea, and hepatotoxicity increase

Engineering Contradiction:
Improvetherapeutic effectVSAvoidside effects
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces intermediary substances (surfactants and polymers) that mediate between the poorly soluble metaxalone and the aqueous gastrointestinal environment. Sodium lauryl sulfate acts as a surfactant intermediary to enhance wetting and dissolution, while HPMC and the copolymer serve as solubility-enhancing intermediaries, allowing effective drug delivery at lower doses with reduced side effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If the formulation is designed to improve solubility and bioavailability, then the onset of action can be faster, but the formulation complexity increases

Engineering Contradiction:
Improveonset of action timeVSAvoidformulation complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-processing metaxalone into an amorphous state and pre-formulating it with solubility-enhancing excipients before administration. This preliminary preparation ensures rapid dissolution and absorption upon contact with gastrointestinal fluids, achieving fast onset of action. The formulation complexity is managed by establishing standardized manufacturing processes for the amorphous dispersion.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation achieves improved solubility and bioavailability, with enhanced pharmacokinetic parameters like Cmax and tmax, reducing the need for higher doses and minimizing side effects, while maintaining effective treatment of musculoskeletal conditions.

Implementation Method 1

sodium lauryl sulfate

Methodology Applied
Scientific EffectSurfactant: Surfactant

Implementation Method 2

hydroxypropyl methylcellulose (HPMC)

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Implementation Method 3

a copolymer of vinylpyrrolidone and vinyl acetate

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Data Source

PatentUS11672781B2Metaxalone formulations
Publication Date: 2023.06.13 PRANA BIOSCI INC
  • US11672781B2 patent drawing
  • US11672781B2 patent drawing
  • US11672781B2 patent drawing

AI summary

The invention provides a pharmaceutical composition comprising sodium lauryl sulfate, hydroxypropyl methylcellulose (HPMC), a copolymer of vinylpyrrolidone and vinyl acetate, and a therapeutically effective amount of metaxalone or a pharmaceutically acceptable salt thereof. Related processes and methods are also disclosed.