Electricity Meter Hot Socket Detection Using PLC and RF Signals

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Solution Overview

Problem

Existing methods for detecting hot socket conditions in utility electricity meters are prone to false positives due to temperature fluctuations and cannot distinguish between hot socket conditions and arcing at remote locations in the electrical circuit.

Innovation Solution

A computer-implemented method using a power line communications (PLC) modem and a radio frequency (RF) transceiver to acquire signal readings from utility electricity meters, perform operations to determine the presence of a hot socket condition, and execute remedial operations when detected.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature sensors are used to detect hot socket conditions, then temperature measurement capability is improved, but false positives increase due to ambient temperature fluctuations and sunlight exposure

Engineering Contradiction:
Improvehot socket condition detection accuracyVSAvoiddetection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces noise signal as an intermediary indicator to detect hot socket conditions indirectly. Instead of directly measuring temperature with sensors that are susceptible to environmental interference, the system measures electrical noise on the line voltage, which serves as a mediator that correlates with hot socket conditions without being directly affected by ambient temperature or sunlight exposure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the thermal detection mechanism (temperature sensors) with an electrical detection mechanism (noise measurement on line voltage). This substitution eliminates the need for physical temperature sensors that are vulnerable to environmental factors, using instead an electrical field-based measurement that is insensitive to ambient temperature and sunlight conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If noise measurement on line voltage is used to detect hot socket conditions, then detection capability is improved, but location discrimination capability deteriorates because noise patterns cannot distinguish between local and remote arcing

Engineering Contradiction:
Improvehot socket condition detection capabilityVSAvoidlocation discrimination information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent merges multiple detection approaches by combining noise measurement on both line voltage and line current. This combination creates a more comprehensive detection system where the interaction and comparison of noise patterns from both measurement points enables location discrimination, resolving the limitation of using only line voltage measurement.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent adds another dimension to the detection system by measuring noise on both line voltage and line current simultaneously. This multi-dimensional measurement approach provides additional information that enables discrimination between local and remote arcing conditions, overcoming the single-dimension limitation of line voltage-only measurement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If additional temperature sensors are installed in the utility electricity meter, then temperature monitoring capability is improved, but device complexity and cost increase

Engineering Contradiction:
Improvetemperature monitoring accuracyVSAvoidsensor quantity and isolation requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes existing communication circuitry multi-functional by using it for both data communication and hot socket condition detection. The same PLC modem and RF transceiver that handle utility communications are also used to measure noise signals, eliminating the need for dedicated temperature sensors and reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses its own existing communication infrastructure to perform the detection function. The utility electricity meter leverages its built-in PLC modem and RF transceiver for dual purposes: maintaining normal communication operations and simultaneously detecting hot socket conditions through noise measurement, without requiring external or additional specialized sensors.

Inventive Principle:
Principle #25Self-service

4Reliability

If specialized hardware with high isolation ratings is used for temperature sensing, then measurement reliability is improved, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improvetemperature sensor reliabilityVSAvoidmanufacturing cost and complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive, high-isolation-rated temperature sensors with inexpensive noise measurement circuitry. The detection system uses standard PLC and RF communication components that are already present in the meter, eliminating the need for costly specialized sensors with high voltage isolation ratings, thereby significantly reducing manufacturing cost and complexity.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS12224584B2Detecting hot socket conditions in utility electricity meters
Publication Date: 2025.02.11 ITRON INC
  • US12224584B2 patent drawing
  • US12224584B2 patent drawing
  • US12224584B2 patent drawing

AI summary

Techniques for detecting hot socket conditions in utility electricity meters include acquiring, by an electricity meter, first signal readings of one or more first signals associated with a first type of communications between the electricity meter and one or more first devices; acquiring, by the electricity meter, second signal readings for one or more second signals associated with a second type of communications between the electricity meter and one or more second devices, the second type of communications being different from the first type of communications; performing, by the electricity meter, one or more operations on the first signal readings and the second signal readings to determine whether a hot socket condition is present; and performing, by the electricity meter, a remedial operation in response to determining that the one or more operations indicate that the hot socket condition is present.