Insulative Cover for Electric Meter Lug Isolation

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Solution Overview

Problem

Existing solutions for electric meter maintenance require external support and disconnect/reconnect of electricity, posing safety risks and incurring additional costs for linemen, meter readers, and electricians, as they need to cut taps leading into electric meter sockets.

Innovation Solution

An electrically insulative cover made from polymeric materials, such as silicone-based rubber, designed to fit over electric meter lugs, providing protection and adhering securely to prevent shifting, thus allowing technicians to work safely without disconnecting electricity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If technicians work on electric meter sockets without disconnecting electricity, then productivity and efficiency improve, but safety risks increase due to electrical hazards

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidelectrical hazard
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an insulating cover as an intermediary device between the technician and the electrical components. This cover is made of electrically insulating material and fits over the meter socket components, allowing technicians to work without direct contact with live electrical parts, thus eliminating safety risks while maintaining productivity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating cover is applied before technicians begin working on the meter socket. By pre-establishing the protective barrier, technicians can immediately work on live components without risk, eliminating the need for disconnect procedures and enabling continuous operation

Inventive Principle:
Principle #10Preliminary action

2Reliability

If disconnect/reconnect procedures are performed, then safety is ensured, but additional costs are incurred and productivity decreases

Engineering Contradiction:
ImprovesafetyVSAvoidmaintenance efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The insulating cover serves as a mediator that allows technicians to work safely on live electrical components. By providing this protective barrier, the need for disconnect/reconnect procedures is eliminated, maintaining safety while avoiding the productivity loss and additional costs associated with these procedures

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The insulating cover is a self-contained protective device that technicians can apply themselves without requiring utility company support. This enables technicians to independently perform maintenance on live meters, eliminating the need for coordinated disconnect/reconnect operations and associated costs

Inventive Principle:
Principle #25Self-service

3Object-affected harmful factors

If insulating covers are used, then safety improves by shielding technicians from electrical hazards, but device complexity increases

Engineering Contradiction:
Improveelectrical hazard protectionVSAvoidcover structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The insulating cover is designed as a flexible shell made of insulating material that conforms to the shape of the meter socket components. This simple shell design provides comprehensive protection without requiring complex mechanical structures, maintaining ease of use while ensuring safety

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The insulating cover is designed as a simple, inexpensive device that can be easily applied and removed. Its straightforward construction from basic insulating material keeps device complexity low while effectively shielding technicians from electrical hazards

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The insulative cover enables safe and efficient maintenance of electric meter sockets by shielding technicians from electrical hazards, eliminating the need for external support and preventing costly disconnect/reconnect procedures.

Implementation Method 1

An electrically insulative cover made from polymeric materials, such as silicone-based rubber

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

an adhesive disposed on the at least one side panel

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10236093B2Meter lug isolator
Publication Date: 2019.03.19 FERRAIUOLO JR ANTHONY S
  • US10236093B2 patent drawing
  • US10236093B2 patent drawing
  • US10236093B2 patent drawing

AI summary

The present disclosure provides for an electrically insulative cover that can be used to cover a variety of electrical components, namely hot lugs. The cover has a top surface and at least one side surface. The cover provides a shield between the lug and the individual performing work on the lug containing device. This reduces the need to disconnect and reconnect the flow of electricity which can be costly for customers. Additionally, it allows electrical work to be done more autonomously efficiently and safely.