Meter Socket Adapter Neutral Integration

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Solution Overview

Problem

Existing solutions for interfacing onsite power generation systems with existing grid-based power distribution systems are limited by current national electric code restrictions on bus bar capacity and require cumbersome neutral wiring through meter socket adapters, which are not optimal for quick installation or disconnection.

Innovation Solution

A meter socket adapter with a cylindrical body and five blade connectors, including a neutral terminal, allows for efficient connection of onsite power generation systems to existing electrical service panels by integrating AC supply lines and neutral wires directly, enabling seamless integration without upgrading the main electrical panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional meter socket adapter is used to interface an onsite power generation system with an existing electrical panel, then the adapter can be installed without upgrading the main panel, but the neutral wire must be manually wired through the adapter which requires additional labor and prevents quick disconnection

Engineering Contradiction:
Improveinstallation simplicityVSAvoiddisconnection ease
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The patent combines the neutral wire connection function with the mechanical attachment mechanism by integrating a neutral wire aperture through which the neutral wire is secured when the adapter is inserted into the meter socket. This merging eliminates the need for separate manual neutral wiring operations while maintaining the ability to quickly disconnect by simply removing the adapter, as the neutral wire is automatically disconnected when the adapter is removed.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If the onsite power generation system is connected directly to the bus bars of the customer's main electrical panel, then the system can be installed, but the current capacity is limited to 20 percent of the main breaker's capacity due to national electric code restrictions

Engineering Contradiction:
Improvegeneration system capacityVSAvoidpanel upgrade requirement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent introduces a meter socket adapter as an intermediary device between the utility meter and the customer's electrical panel. This adapter provides additional current-carrying capacity by incorporating its own set of bus bars and circuit breakers, allowing the onsite power generation system to connect without being limited by the 20 percent rule that applies to direct connections to the main panel bus bars. The adapter effectively mediates the connection, enabling higher capacity installations while maintaining compatibility with existing panel infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the neutral wire is manually wired through the meter socket adapter, then the adapter can function properly, but additional manual wiring is required which increases installation time and complexity

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent incorporates the neutral wire aperture and neutral wire securing mechanism as pre-integrated features of the adapter design. The neutral wire is routed through this aperture and secured in a predetermined manner that ensures proper electrical connection. This preliminary integration of the neutral wire connection path eliminates the need for additional manual wiring steps during installation, reducing installation time while maintaining reliable electrical connections.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9735527B2Meter socket adaptor
Publication Date: 2017.08.15 TESLA INC
  • US9735527B2 patent drawing
  • US9735527B2 patent drawing
  • US9735527B2 patent drawing

AI summary

This disclosure pertains to methods and apparatus for interfacing an onsite power generation system with an existing main electric panel. The interfacing is performed by: attaching an additional jaw connector to a neutral bridge within an existing meter socket; wiring AC supply lines from the onsite power generation system to load side jaws of a multi-blade meter socket adapter; and wiring a neutral line from the onsite power generation system to an additional terminal of the meter socket adapter. The lines from the onsite power generation system are routed through an opening formed in the meter socket adapter. The meter socket adapter is then inserted into the meter socket so that five jaws in the socket receive all five blades of the meter socket adapter. The blades of the meter are then plugged into the jaws on the opposite end of the meter socket adapter.