Power Meter Wiring Verification for Remote Setup Accuracy

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Solution Overview

Problem

Existing technologies face challenges in verifying the correct wiring setup of intelligent electronic devices (IEDs) or meters without physical inspection, which can lead to inaccurate data and increased maintenance costs.

Innovation Solution

The implementation of software utilities or modules on client devices or within IEDs/meters to perform wiring checks, verify voltage and current hookups, and detect reversed current transformers, with options for generating notifications and providing corrective measures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If field technicians physically inspect meters to verify wiring setup, then wiring accuracy can be confirmed, but the process becomes time-consuming and labor-intensive

Engineering Contradiction:
Improvewiring verification accuracyVSAvoidinspection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces the mechanical physical inspection process with an automated electronic verification system. The IED automatically verifies its own wiring setup by analyzing electrical parameters and comparing them against expected configurations, eliminating the need for manual field technician inspection while maintaining verification accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The IED performs self-verification of its wiring setup by automatically monitoring electrical parameters and detecting anomalies. The device can identify its own miswiring conditions and generate alerts without requiring external inspection, enabling the system to service itself.

Inventive Principle:
Principle #25Self-service

2Reliability

If field technicians physically inspect meters to verify wiring setup, then wiring faults can be detected, but maintenance costs increase

Engineering Contradiction:
Improvewiring setup correctnessVSAvoidmaintenance cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces costly manual inspection processes with automated electronic verification embedded in the IED. This substitution eliminates the need for dispatching field technicians for routine wiring verification, significantly reducing maintenance costs while maintaining high reliability through continuous automated monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The IED continuously self-monitors its wiring setup and automatically detects faults, eliminating the need for external maintenance interventions for routine verification. This self-service capability reduces maintenance costs by preventing faults rather than requiring costly field repairs.

Inventive Principle:
Principle #25Self-service

3Productivity

If remote meter reading is implemented, then operational efficiency improves, but undetected wiring errors lead to inaccurate data

Engineering Contradiction:
Improvemeter reading efficiencyVSAvoiddata accuracy
Core Design Contradiction:
ProductivityVSLoss of information

Solution Approach 1:

The patent implements a feedback mechanism where the IED continuously monitors electrical parameters and compares them against expected values based on the configured wiring setup. When discrepancies are detected, the system generates alerts, providing feedback that ensures data accuracy while maintaining remote operational efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces manual verification processes with automated electronic monitoring that continuously validates wiring setup correctness. This substitution enables remote reading efficiency while preventing data inaccuracies through automatic detection of wiring errors.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12241919B2Devices, systems and methods for meter setup verification
Publication Date: 2025.03.04 ELECTRO INDUSTRIES GAUGE TECH
  • US12241919B2 patent drawing
  • US12241919B2 patent drawing
  • US12241919B2 patent drawing

AI summary

Devices, methods and systems for meter setup verification are provided. In one aspect, a device is provided including a communication interface and at least one processor. The communication interface receives a wiring setup configuration of at least one electronic power meter and at least one measured and/or calculated parameter from the at least one electronic power meter. The at least one processor determines if the at least one electronic power meter is wired correctly based on the wiring setup configuration of the at least one electronic power meter and the at least one measured and/or calculated parameter from the at least one electronic power meter. The device may be implemented in a separate client device or in the at least one electronic power meter.