Integrated Metering Bushing for Accurate Current and Voltage Sensing

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Solution Overview

Problem

Existing bushings require separate current and voltage transformers or sensors, which complicates installation and may not meet accuracy and standard requirements, such as IEEE Standard 386 and IEC Standards 60502-4 and 61442.

Innovation Solution

A current and voltage measuring bushing integrated with a current sensor or transformer and a voltage sensor or transformer, achieving 0.3% or better accuracy and meeting relevant standards, with features like resistive potential dividers and magnetic core current transformers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate current transformer and voltage sensor are used, then measurement functionality is provided, but device complexity increases and installation becomes complicated

Engineering Contradiction:
Improvemeasurement functionalityVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the current transformer and voltage sensor into a single integrated bushing assembly. The bushing housing contains both the current sensing winding and voltage sensing elements, allowing simultaneous current and voltage measurement through one device rather than requiring separate components and their associated wiring and mounting hardware.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bushing is designed to perform multiple functions: it provides electrical insulation, carries the conductor, senses current through its winding, and senses voltage through integrated capacitive or resistive dividers. This multi-functional design eliminates the need for separate dedicated current and voltage sensing devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If separate current transformer and voltage sensor are used, then measurement is possible, but installation simplicity deteriorates

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidinstallation simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

By merging the current and voltage sensing capabilities into a single bushing unit, the installation process is simplified. Only one device needs to be installed in the cable or conductor path, rather than installing separate current transformers and voltage sensors along with their associated wiring and connection hardware.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If integrated bushing design is used, then device complexity is reduced, but measurement precision may compromise

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The bushing incorporates specialized sensing zones with appropriate materials and geometries: a magnetic core and winding for current sensing, and capacitive or resistive divider elements for voltage sensing. Each sensing function has its own optimized local structure within the integrated housing, ensuring high measurement accuracy for both parameters despite the unified design.

Inventive Principle:
Principle #3Local quality

4Measurement precision

If revenue-class metering accuracy of 0.3% or better is achieved, then measurement precision is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvemetering accuracyVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The bushing employs adjustable sensing parameters such as winding turns ratios, capacitive divider ratios, and resistive divider values that can be tuned during manufacturing or calibration to achieve the required 0.3% or better accuracy. These parameter adjustments allow precision metering while using standard manufacturing processes for the bushing housing and components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides integrated current and voltage measurement with high accuracy and compliance with industry standards, eliminating the need for separate sensors and enhancing installation simplicity.

Implementation Method 1

magnetic core current transformers

Methodology Applied
Scientific EffectMagnetic core transformation: Electromagnetic Induction

Implementation Method 2

resistive potential dividers

Methodology Applied
Scientific EffectResistive division: Electrical Resistance

Data Source

PatentUS20250347719A1Current and voltage metering bushing
Publication Date: 2025.11.13 LINDSEY MANUFACTURING CO
  • US20250347719A1 patent drawing
  • US20250347719A1 patent drawing
  • US20250347719A1 patent drawing

AI summary

A current and voltage measuring bushing is disclosed. The current and voltage measuring bushing may have a current sensor and a resistive voltage divider commonly located in the bushing. In one or more embodiments, the current and voltage metering bushing may have current and voltage measuring accuracy of 0.3% or better.