Metering Pump Valve Coupling for Accurate Pasty Media Dispensing
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Solution Overview
Problem
Existing dispensing units with rigidly connected one-way valves suffer from inaccuracies in metering due to poor valve matching, which can lead to issues like air trapping and valve sticking, especially when the medium is pasty or during prolonged inactivity.
Innovation Solution
Designing the first valve body as an opening stop for the second valve body, allowing them to operate independently until the end of the stroke, where a direct coupling ensures air escape and valve opening, and incorporating a shaft with an abutment for sealing and mechanical opening when the dispensing valve dries up.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the two valve bodies are rigidly connected, then the delivery valve is reliably opened even when pressure is insufficient, but inaccuracies in metering occur due to poor valve matching
Solution Approach 1:
The connection between the two valve bodies is segmented into two distinct phases: an independent operation phase where each valve body functions separately to ensure optimal metering accuracy, and a coupled phase where the first valve body mechanically opens the second valve body to ensure reliable operation when pressure is insufficient or the medium is pasty. This segmentation allows the system to achieve both high metering precision and operational reliability under different conditions.
2Object-generated harmful factors
If the two valve bodies are rigidly connected, then air trapped in the pump chamber can be expelled, but the rigid connection forces the delivery valve which causes metering inaccuracies
Solution Approach 1:
The first valve body performs a preliminary mechanical action on the second valve body by directly opening it when the medium becomes pasty or air is trapped, before pressure buildup becomes insufficient. This preliminary mechanical assistance ensures that the delivery valve opens reliably even when the medium properties or trapped air would normally prevent adequate pressure generation, thereby maintaining both air expulsion capability and metering accuracy.
3Duration of action of stationary object
If the dispensing valve dries up after prolonged standstill, then the pump chamber refills normally, but the delivery valve fails to open
Solution Approach 1:
The first valve body serves the second valve body by mechanically opening it when the dispensing valve dries up after prolonged standstill. The system uses its own internal components (the first valve body) to assist the failure-prone component (second valve body) without requiring external intervention, thereby maintaining reliable operation even after extended periods of inactivity when the medium has thickened or dried.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution prevents inaccuracies in metering, ensures reliable air escape and valve operation, and maintains functionality even after prolonged inactivity or when the medium is pasty, by decoupling the valves until necessary and providing mechanical assistance for valve opening.
Implementation Method 1
the first one-way valve with a first valve body at a suction opening
Implementation Method 2
the second one-way valve with a preferably spring-loaded second valve body at a discharge opening
Implementation Method 3
a preferably spring-loaded second valve body
Data Source
Figure 1~2
Figure 3
Figure 4~5
AI summary
A dispensing unit for liquid or pasty media comprises a container (1) onto the neck (2) of which a metering pump (5) having two parts (11, 16) is placed. A hollow-cylindrical first part (11) of the metering pump (5) adjoins the neck (2) and has a first one-way valve (6) with a first valve body (7) at an intake opening . A piston-forming second part (16) of the metering pump (5) has an outer actuating projection (17) for a stroke (h) of the metering pump (5), extends displaceably in the first part (11), and, at an intake opening which is aligned with the dispensing opening, has a second one-way valve (8) with a preferably spring-loaded, second valve body (9). Both one-way valves (6, 8) open in the same direction and the distance (a) between the two valve bodies (7, 9) is variable. The first valve body (7) arranged in the intake opening is designed as an opening stop for the second valve body (9) arranged in the opposite dispensing opening.