Independent Metering Section Timing for Uniform Row Delivery

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Solution Overview

Problem

The varying path lengths in metering systems of agricultural implements lead to inconsistent application of particulate agricultural products, resulting in over-application or under-application due to differences in travel time for the metered product to reach the ground.

Innovation Solution

A controller with a non-transitory computer-readable medium and processor is used to determine and adjust the delivery delays for each metering section based on path length, independently controlling motors to ensure precise and synchronized delivery of agricultural products to multiple sections, utilizing flow sensors for real-time feedback to adjust delivery times.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single centralized metering system is used for multiple rows, then device complexity is reduced, but manufacturing precision deteriorates due to varying path lengths causing over-application or under-application

Engineering Contradiction:
Improvemetering system structureVSAvoidapplication uniformity
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent divides the metering system into multiple independent metering sections, each with its own motor and control circuitry. This segmentation allows each section to independently control agricultural product delivery to specific rows, compensating for varying path lengths from the air cart to different metering locations. The segmentation enables precise control of delivery timing for each section based on its specific path length, thereby maintaining application uniformity while managing system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Manufacturing precision

If delivery delay is adjusted for each metering section, then manufacturing precision improves, but device complexity increases due to multiple motors and controllers

Engineering Contradiction:
Improvedelivery timing accuracyVSAvoidcontrol system structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of delivery delay for each metering section based on its specific path length from the air cart. The controller dynamically calculates and applies unique delivery delay values for each section, allowing the system to adapt to varying distances. This dynamic approach enables precise timing control for each metering section independently, improving delivery timing accuracy while the centralized controller manages the complexity of coordinating multiple motors and sections.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If independent control of each metering section is implemented, then manufacturing precision improves, but ease of operation deteriorates due to complex control requirements

Engineering Contradiction:
Improveapplication accuracyVSAvoidsystem control simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system implements self-service control where the automated controller independently manages the complex coordination of multiple metering sections based on pre-calculated delivery delays for each section. The operator simply needs to initiate the seeding operation, and the system automatically handles the precise timing and coordination of all metering sections without requiring manual intervention or complex operator decisions. This maintains high application accuracy while simplifying operator interaction.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10986773B2Look-ahead functionality tuning for independent sections
Publication Date: 2021.04.27 CNH IND CANADA
  • US10986773B2 patent drawing
  • US10986773B2 patent drawing
  • US10986773B2 patent drawing

AI summary

An agricultural product delivery system having a controller with a non-transitory computer readable medium configured to store instructions and a processor configured to execute the instructions. The instructions may include instructions to determine a first time-to-target of a first metering section of an agricultural implement in a field, determine a second time-to-target of a second metering section of the agricultural implement in the field, control a first motor coupled to the first metering section to an ON state when the first time-to-target is less than or equal to a first delivery delay of the first metering section, and control a second motor coupled to the second metering section to the ON state when the second time-to-target is less than or equal to a second delivery delay of the second metering section.