Methacrylate-Modified Corneal Endothelial Sheet Adhesion

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Solution Overview

Problem

Current corneal endothelial surgeries face challenges such as corneal implant detachment and excessive loss of endothelium due to inadequate adhesion of artificial corneal endothelial sheets, requiring high-quality donor corneas and multiple surgical procedures.

Innovation Solution

A modified artificial corneal endothelial sheet with an adhesion-increase treatment involving a methacrylate-modified polyamino polymer, achieved through an epoxy-amine ring-opening reaction and photo-initiated free radical polymerization, enhancing the sheet's adhesion to the posterior corneal matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional artificial corneal endothelial sheets are used, then surgical procedures can be performed, but the adhesion is insufficient leading to postoperative detachment

Engineering Contradiction:
Improveadhesion strengthVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by modifying the surface chemistry of the artificial corneal endothelial sheet through methacrylate functionalization. This chemical modification changes the surface parameters to enable covalent bonding with the posterior corneal matrix, thereby improving adhesion strength without fundamentally altering the manufacturing process complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining the artificial corneal endothelial sheet with methacrylate functional groups. This creates a composite structure where the base material provides the endothelial function while the methacrylate layer provides enhanced adhesion through photo-initiated polymerization, resolving the contradiction between adhesion strength and manufacturing complexity

Inventive Principle:
Principle #40Composite materials

2Reliability

If high-quality donor corneas are used for endothelial keratoplasty, then surgical success improves, but donor availability and cost increase

Engineering Contradiction:
Improvesurgical success rateVSAvoiddonor cornea availability
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent employs disposable artificial corneal endothelial sheets with adhesion-increase treatment instead of requiring high-quality donor corneas. These artificial sheets can be mass-produced at lower cost and are designed for single-use implantation, thereby improving surgical success rates while increasing availability by eliminating the need for scarce donor tissues

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates an artificial copy of the corneal endothelial layer with enhanced adhesion properties. This artificial copy replicates the essential function of the natural endothelium while incorporating methacrylate functional groups for improved bonding, allowing widespread use without depleting donor cornea resources

Inventive Principle:
Principle #26Copying

3Reliability

If adhesion-increase treatment is applied to artificial corneal endothelial sheets, then detachment rates decrease, but treatment process complexity increases

Engineering Contradiction:
Improvepostoperative stabilityVSAvoidtreatment process steps
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-modifying the artificial corneal endothelial sheet with methacrylate functional groups before implantation. This advance preparation ensures that the adhesion capability is built into the device itself, reducing the need for complex intraoperative adhesion-promoting procedures and improving postoperative stability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical adhesion methods with chemical bonding through photo-initiated free radical polymerization. Instead of relying on mechanical interlocking or sutures, the methacrylate-functionalized surface forms covalent bonds with the posterior corneal matrix, simplifying the overall treatment process while enhancing reliability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treated sheets demonstrate strong adhesion, reduced detachment rates, and improved biocompatibility, allowing for smaller incisions and fewer complications, potentially replacing traditional donor grafts and reducing the need for multiple transplants.

Implementation Method 1

an adhesion-increase treatment includes obtaining a methacrylate modified polyamino polymer by an epoxy-amine ring-opening reaction of polyamino high-molecular polymer and glycidyl methacrylate

Methodology Applied
Scientific EffectEpoxy-amine ring-opening reaction: Chemical Bonding

Implementation Method 2

performing surface modification of the artificial corneal endothelial sheet by photo-initiated free radical polymerization reaction

Methodology Applied
Scientific EffectPhoto-initiated free radical polymerization: Photopolymerisation

Data Source

PatentUS20240123120A1High-adhesion artificial corneal endothelial sheet, preparation method and use thereof
Publication Date: 2024.04.18 EYE INST OF SHANDONG FIRST MEDICAL UNIV
  • US20240123120A1 patent drawing
  • US20240123120A1 patent drawing
  • US20240123120A1 patent drawing

AI summary

A corneal implant with adhesion-increase treatment is associated with a method for increasing the adhesion of the artificial corneal implant by an epoxy-amine ring-opening reaction of the polyamino high-molecular polymer and glycidyl methacrylate to obtain a methacrylate modified polyamino polymer. The method improves the adhesion and biocompatibility of the artificial corneal endothelial sheet by photo-initiated free radical polymerization reaction, and has a high oxygen permeability and a high adhesion. It can be used for treating patients with corneal endothelial decompensation, playing a barrier role to block aqueous humor, eliminating corneal edema, and reducing the risk of corneal graft detachment after surgery.