Methadone Formulation Abuse Resistance via Salt Solubility

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Solution Overview

Problem

Current drug formulations, particularly those containing methadone, are vulnerable to extraction and abuse due to their solubility in aqueous and alcohol solvents, which allows for immediate absorption through injection, inhalation, or oral consumption, necessitating the development of abuse-resistant formulations that maintain pharmacological effectiveness.

Innovation Solution

The use of pharmaceutically acceptable salts of methadone combined with alkalizing agents such as meglumine, trisodium phosphate, and sodium bicarbonate reduces the solubility of the drug in solvents, making extraction more difficult while ensuring the active ingredient remains soluble in the gastrointestinal tract for effective pharmacological action.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If methadone is formulated with high solubility in aqueous solvents, then rapid dissolution and absorption in the gastrointestinal tract is achieved, but extraction and abuse potential increase

Engineering Contradiction:
Improvedissolution speedVSAvoidabuse potential
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical form of methadone from free base to salt form (e.g., methadone hydrochloride, methadone phosphate), which fundamentally alters its solubility parameters. The salt form maintains adequate solubility in gastrointestinal fluids for therapeutic effect while reducing solubility in common extraction solvents like water and alcohol, thereby addressing both dissolution speed and abuse potential

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The formulation uses composite material strategies by combining methadone salts with specific excipients and coating materials that create a matrix with controlled solubility characteristics. This composite approach allows the drug to dissolve appropriately in the gastrointestinal tract while resisting extraction in abuse scenarios

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If gel-forming agents are used to prevent extraction, then abuse potential decreases, but immediate release pharmaceutical product performance is compromised

Engineering Contradiction:
Improveextraction preventionVSAvoidrelease efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent applies local quality by using different materials with different functions in different parts of the formulation. The methadone salt core provides controlled solubility, while specific excipients and coatings provide extraction resistance. This localized functional differentiation allows abuse deterrence without compromising gastrointestinal release efficiency

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The formulation uses intermediary substances such as specific excipients and coating materials that mediate between the methadone salt and the extraction environment. These intermediaries provide extraction resistance while allowing controlled dissolution in the gastrointestinal tract, thus preventing abuse without compromising therapeutic release

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation significantly reduces the potential for drug abuse by limiting extraction in aqueous and alcohol solvents while allowing for rapid dissolution and absorption in the gastrointestinal tract, maintaining the analgesic effect of methadone.

Implementation Method 1

the narcotic drug has a chemical structure that includes one or more positively charged, protonated amine, and an alkalizing agent

Methodology Applied
Scientific EffectpH-dependent solubility: Solvation

Implementation Method 2

allowing the pharmaceutical formulation to release the active pharmaceutical ingredient in the gastrointestinal tract upon ingestion

Methodology Applied
Scientific EffectSolvation: Solvation

Data Source

PatentUS8460640B2Narcotic drug formulations with decreased abuse potential
Publication Date: 2013.06.11 ENDO OPERATIONS LTD
  • US8460640B2 patent drawing
  • US8460640B2 patent drawing

AI summary

The present application relates to novel narcotic formulations having a decreased injection abuse potential In a representative embodiment, the formulation comprises methadone hydrochloride (6-dimethylamino-4,4-diphenylheptan-3-one, a synthetic opiod), meglumine, cellulose, lactose, and magnesium stearate The application further illustrates methods for making the contemplated formulations.