Operation Plan Creation Device for Methanation Renewable Energy

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Solution Overview

Problem

Existing methods for creating operation plans for devices like methanation reactors fail to account for the time required for temperature or pressure raising, leading to non-executable plans when allocating renewable energy, as they do not consider the operational preparation period needed for these devices to switch from a non-producible to a producible state.

Innovation Solution

An operation plan creation device that predicts the amount of renewable energy available and incorporates the operational preparation required time period to determine the optimal start time for production, using a prediction unit and simulation arithmetic unit to calculate the maximum total evaluation quantity and select the best start time for operational preparation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If operation plans are created without considering the operational preparation required time period, then the plan creation process is simplified and executed quickly, but the resulting operation plans become non-executable when allocated to devices requiring temperature or pressure raising

Engineering Contradiction:
Improveoperation plan creation efficiencyVSAvoidoperation plan executability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by incorporating the operational preparation required time period into the operation plan creation process before finalizing the plan. The simulation arithmetic unit calculates this preparation time in advance and uses it to determine the optimal start time for operational preparation, ensuring the device has sufficient time to reach the necessary state (temperature or pressure) before production begins. This resolves the contradiction by maintaining plan creation efficiency while ensuring executability through advance time calculation.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the operational preparation required time period is incorporated into operation plan creation, then the executability and effectiveness of the plan are improved, but the plan creation process becomes more complex

Engineering Contradiction:
Improveoperation plan executabilityVSAvoidplan creation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by designing the simulation arithmetic unit to automatically calculate the operational preparation required time period based on device characteristics and operational parameters. The system determines the optimal start time for operational preparation through internal simulation and evaluation, without requiring manual intervention or complex external calculations. This resolves the contradiction by maintaining reliability through automated time calculation while minimizing process complexity through self-contained system functionality.

Inventive Principle:
Principle #25Self-service

3Use of energy by moving object

If renewable energy is allocated without considering the time required for operational preparation, then energy utilization appears optimized on paper, but the actual production is delayed or lost because the device cannot start production at the planned time

Engineering Contradiction:
Improverenewable energy utilizationVSAvoidactual production output
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent applies feedback by using the simulation arithmetic unit to evaluate the total evaluation quantity based on the relationship between renewable energy allocation and operational preparation timing. The system calculates the optimal start time by considering feedback from the device's preparation requirements and adjusts the operation plan accordingly. This resolves the contradiction by ensuring that renewable energy is allocated in a way that accounts for the device's preparation time, thereby maintaining both energy utilization optimization and actual production output.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240311708A1Operation plan creation device and operation plan creation method
Publication Date: 2024.09.19 IHI CORP
  • US20240311708A1 patent drawing
  • US20240311708A1 patent drawing
  • US20240311708A1 patent drawing

AI summary

An operation plan creation device includes a prediction unit configured to acquire a predicted value of an amount of electric power which is able to be supplied to a process device and which includes electric power originating from renewable energy and a simulation arithmetic unit configured to create an operation plan based on the predicted value and an operational preparation required time period indicating a required time period for an operational preparation.