Methane Production Co-Culture for Oxygen Contamination Control

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Solution Overview

Problem

Methanogens are sensitive to oxygen contamination, leading to decreased activity or death, and existing methods do not address oxygen removal effectively, which hampers methane production.

Innovation Solution

Co-culturing methanogens with facultative anaerobic bacteria to consume oxygen, and using a control device to monitor and adjust culture conditions such as temperature, pH, and oxidation-reduction potential to maintain low-oxygen conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If liquid or gas is supplied from outside to the reaction vessel for methanogenesis, then the methanogenesis process can be sustained, but oxygen contamination occurs which leads to decreased activity or death of methanogens

Engineering Contradiction:
Improvemethane production capabilityVSAvoidoxygen contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

A facultative anaerobic bacterium is introduced as an intermediary organism that consumes oxygen through aerobic respiration, protecting the strictly anaerobic methanogen from oxygen contamination. The facultative anaerobe acts as a buffer, selectively removing oxygen while allowing the methanogen to thrive and produce methane continuously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The supplied liquid or gas, which initially introduces harmful oxygen contamination, is transformed into a beneficial process by the facultative anaerobe's oxygen consumption. The same supply stream that causes harm becomes the mechanism for oxygen removal, converting the harmful effect into a protective function that sustains methanogenesis.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If strict anaerobic conditions are maintained to protect methanogens, then oxygen contamination is prevented, but the system becomes highly sensitive and difficult to operate

Engineering Contradiction:
Improvemethanogen activity stabilityVSAvoidoperation under oxygen contamination conditions
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The facultative anaerobic bacterium provides self-service oxygen removal within the system. When oxygen is introduced through liquid or gas supply, the facultative anaerobe automatically consumes it through aerobic respiration, maintaining anaerobic conditions without requiring external intervention or complex control mechanisms. This self-regulating system simplifies operation while ensuring methanogen protection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the biological composition parameter by introducing a facultative anaerobe, which alters the oxygen dynamics of the system. This parameter change enables the system to tolerate and even utilize oxygen-containing supplies while maintaining conditions suitable for methanogen activity, significantly improving ease of operation.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If oxygen removal measures are implemented, then methanogen protection is improved, but the system complexity increases

Engineering Contradiction:
Improveoxygen contamination controlVSAvoidoxygen removal system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The oxygen removal function is performed by the facultative anaerobic bacterium itself, which naturally consumes oxygen as part of its metabolism. This biological self-service mechanism eliminates the need for complex mechanical oxygen removal systems, keeping the overall system simple while effectively controlling oxygen contamination.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The facultative anaerobe serves as a biological intermediary that handles oxygen removal without requiring complex external systems. This intermediary approach simplifies the overall system architecture compared to mechanical oxygen removal methods, as the biological process is inherently simpler to implement and maintain.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures continuous methane production with high efficiency even under oxygen contamination conditions by maintaining methanogenic activity.

Implementation Method 1

co-culturing a methanogen and a facultative anaerobic bacterium to produce methane... facultative anaerobic bacterium, to produce methane. This achieves continuous production of methane with an excellent methane production capability even under oxygen contamination conditions

Methodology Applied
Scientific EffectAerobic respiration:

Implementation Method 2

Methanogens that produce methane gas are strictly anaerobic microorganisms... co-culturing a methanogen and a facultative anaerobic bacterium to produce methane

Methodology Applied
Scientific EffectMethanogenesis: Anaerobic Digestion

Implementation Method 3

monitoring a culture condition of a culture system; determining whether the monitored culture condition is outside a set threshold range; and adjusting a culture condition... the monitored culture condition may be the oxygen concentration, and a controlled culture condition may be the culture temperature

Methodology Applied
Scientific EffectpH measurement:

Implementation Method 4

the monitored culture condition and a controlled culture condition may be culture temperature, pH of a culture medium, oxidation-reduction potential of the culture medium, or pressure in a reaction vessel

Methodology Applied
Scientific EffectOxidation-reduction potential measurement:

Data Source

PatentEP4613869A1Method for producing methane, control device, and methane production system
Publication Date: 2025.09.10 YOKOGAWA ELECTRIC CORP
  • EP4613869A1 patent drawingFigure 1
  • EP4613869A1 patent drawingFigure 2~3
  • EP4613869A1 patent drawingFigure 4

AI summary

A method of producing methane using a methanogen, as well as a control device and a methane production system useable in this method, that achieve an excellent methane production capability continuously even under oxygen (O2) contamination conditions is provided. The method of producing methane includes co-culturing a methanogen and a facultative anaerobic bacterium to produce methane, and the control device and methane production system are useable in this method.