Methane Leak Detection Using Laser Absorption and MWIR Imaging

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Solution Overview

Problem

Conventional methods for detecting methane leaks in natural gas and oil pipelines suffer from low reliability and accuracy, often failing to detect up to 60% of significant leaks, and lack economic viability.

Innovation Solution

A system utilizing a laser light source tuned to 3.2-3.3 μm absorption peaks, coupled with a Midwave Infrared (MWIR) detector and a neuropmorphic flow detection algorithm, including computational fluid dynamic models, for remote detection and quantification of methane leaks, enabling precise localization and mass flow rate measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional video based methane gas leak detection using infrared camera technology is used, then the system is simple to operate, but the detection reliability is low (fails to detect up to 60% of significant leaks)

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system segments the detection task into two specialized components: a laser light source tuned to specific methane absorption peaks for targeted detection, and a Midwave Infrared detector for thermal imaging. This segmentation allows each component to excel at its specific function, improving overall detection reliability while maintaining operational simplicity through automated integration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the detection parameter from general infrared thermal imaging to specific wavelength laser absorption measurement at methane's characteristic 3.2-3.3 μm absorption peaks. This parameter change enables selective detection of methane against background interference, significantly improving detection reliability for pipeline leak applications.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If operator based video leak detection is used, then the system is easy to operate, but the measurement precision is insufficient (only volumetric sensing)

Engineering Contradiction:
Improveleak localization precisionVSAvoidoperation complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system replaces manual operator-based video analysis with an automated neuropmophic flow detection algorithm that processes laser and MWIR data. This substitution eliminates human subjectivity and limitation, achieving precise leak localization within 1 meter and quantification of mass flow rates to 10 grams per minute automatically.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system transitions from two-dimensional video imaging to three-dimensional leak characterization by combining laser absorption data with MWIR thermal data. This multi-dimensional approach enables precise spatial localization and quantitative mass flow rate measurement, providing both position and magnitude information.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If conventional detection methods are used, then the system is simple and economical, but the detection accuracy is low

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system achieves multi-functionality by using a single integrated platform that performs both laser absorption spectroscopy and MWIR thermal imaging simultaneously. The neuropmophic algorithm processes both data types to provide leak detection, localization, and quantification in one system, improving detection accuracy without requiring multiple separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The neuropmophic flow detection algorithm acts as an intermediary that fuses data from the laser light source and MWIR detector. This intermediary processing layer combines the strengths of both detection methods, achieving high detection accuracy while managing system complexity through unified data processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves reliable and accurate detection of methane leaks, localizing them within 1 meter and quantifying mass flow rates to 10 grams per minute, with improved economic viability.

Implementation Method 1

laser light source for detecting a methane leak while sweeping in multiple directions... The laser light source can be tuned to absorption peaks between 3.2-3.3 μm

Methodology Applied
Scientific EffectAbsorption spectroscopy: Absorption Spectroscopy

Implementation Method 2

a Midwave Infrared (MWIR) detector optically coupled with the laser light source

Methodology Applied
Scientific EffectInfrared radiation detection: Infrared Radiation

Data Source

PatentUS11105784B2System and method of sensing for petroleum, oil, and gas leaks using optical detection
Publication Date: 2021.08.31 SENSORS UNLIMITED INC
  • US11105784B2 patent drawing
  • US11105784B2 patent drawing

AI summary

A system for remote detection of fluid leaks from a natural gas or oil pipeline including a laser light source for detecting a methane leak while sweeping in multiple directions, a Midwave Infrared (MWIR) detector optically coupled with the laser light source and a controller operatively connected to the laser light source and the MWIR detector for aggregating data collected by the laser light source and the MWIR using a nuropmophic flow detection algorithm including computational fluid dynamic models.