Renewable Methanol-Ethanol Blend Fuels for Heavy Transport

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Solution Overview

Problem

Current renewable fuel technologies face challenges in meeting the increasing demand for long-range heavy transportation due to limitations in fuel supply, high production costs, and the need for engines suited to use these fuels, particularly for trucks and ships, which require substantial amounts of fossil fuels.

Innovation Solution

Development of a methanol-ethanol blend fuel that is low-cost, high-volume, and low-emission, compatible with existing infrastructure, and designed for high-compression engines, including the General Cycle engine, to achieve higher power output and efficiency, with optional additives for improved lubricity and ignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If unblended fuel compounds or single fuel compounds are used, then fuel supply limitations are reduced, but production costs increase and emissions requirements are not met

Engineering Contradiction:
Improvefuel supplyVSAvoidproduction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent combines multiple renewable alcohol fuels (methanol, ethanol, propanol, butanol) into a blended fuel composition. This merging approach allows the fuel blend to meet emissions requirements while maintaining production cost-effectiveness and adequate supply, resolving the contradiction between fuel quantity and manufacturing ease.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention creates a composite fuel material by blending different alcohol compounds with specific properties. Each alcohol component contributes different characteristics (octane rating, energy density, combustion properties), and their composite formulation achieves compliance with emissions standards while maintaining economic viability and supply adequacy.

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If renewable fuels are blended with fossil fuels, then emissions requirements are partially met, but net CO2 emissions are not sufficiently reduced

Engineering Contradiction:
ImproveemissionsVSAvoidnet CO2 emissions
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates fossil fuel components from the fuel composition, using exclusively renewable alcohol-based fuels. This extraction of harmful fossil fuel elements achieves both emissions reduction and net CO2 emission reduction, as all components (methanol, ethanol, propanol, butanol) are derived from renewable biomass sources.

Inventive Principle:
Principle #2Taking out (Extraction)

3Power

If compression ratios are increased to 10-18, then power output efficiency increases, but engine design complexity increases

Engineering Contradiction:
Improvepower output efficiencyVSAvoidengine design
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent changes the fuel composition parameters (using specific blends of alcohols with appropriate octane ratings and combustion characteristics) to enable high compression ratio operation. The alcohol-based fuel blend is specifically formulated to withstand and utilize high compression ratios of 10-18, achieving superior power output efficiency while the engine design complexity is managed through targeted parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The methanol-ethanol blend fuel significantly increases renewable fuel supply, reduces net CO2 emissions, and achieves up to 58% engine efficiency, making it a superior choice for heavy transportation, while being environmentally friendly and cost-effective.

Implementation Method 1

combustion: net CO2 and criteria emissions—CO, NOx and PM2.5

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS20240409832A1Renewable Methanol-Ethanol Blend Fuels for Use in Internal Combustion Engines
Publication Date: 2024.12.12 CREED ENGINES LLC
  • US20240409832A1 patent drawing

AI summary

A fuel composition for internal combustion engines manufactured from renewable fuel feedstocks, primarily simple alcohols, and including a fraction of water and optionally other additives. Using high efficiency General Cycle engines fueled by this alcohol fuel blend gives exceptional efficiency, especially in heavy transportation and off-road heavy equipment scenarios. An alcohol fuel blend provides low-cost manufacturing, production at high volume, lowest emissions, high process lifecycle efficiency, low environmental impact, and minimal impact on transport norms.