Method and apparatus for an ionized air blower

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Solution Overview

Problem

Conventional air blowers fail to effectively neutralize static charges on surfaces and filter particulates efficiently, as they lack advanced ionization control and feedback mechanisms to adjust ion ratios dynamically based on surface charge feedback.

Innovation Solution

An ionized air blower system that includes a fan, an ionizer, and control circuitry to adjust the ionization of air based on real-time surface charge feedback from sensors, allowing for dynamic control of ion ratios and airflow speed to neutralize static charges and filter particulates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional air blowers are used, then the device structure is simple, but the ability to neutralize static charges and filter particulates is insufficient

Engineering Contradiction:
Improvestatic charge neutralization effectivenessVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines a conventional air blower with an ionizer unit to create an integrated ionized air blower system. The ionizer generates positive and negative ions that are mixed with the airflow from the blower, enabling both air movement and static charge neutralization functions in a single device. This merging resolves the contradiction by adding neutralization capability without requiring entirely separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ionized air blower performs multiple functions simultaneously: it moves air like a conventional blower, neutralizes static charges through ion injection, and filters particulates. The system can operate in different modes (positive ion mode, negative ion mode, balanced mode) to address various applications, making it a universal device that replaces multiple separate tools.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If static charge neutralization is improved through ion injection, then the neutralization effectiveness increases, but the device complexity increases due to additional ionization components

Engineering Contradiction:
Improvestatic charge neutralization effectivenessVSAvoidionization components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ionizer unit operates autonomously within the system, generating its own ions without requiring external ion sources. The control system automatically manages the ionization process based on feedback from sensors, allowing the device to self-regulate and maintain optimal neutralization performance without complex manual intervention.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system dynamically adjusts the ratio of positive to negative ions based on real-time feedback from charge sensors. The control circuitry modifies the ionization output to match the actual static charge conditions on the target surface, transitioning between different operational modes (positive, negative, balanced) as needed. This dynamic adaptation optimizes neutralization effectiveness while avoiding excessive device complexity.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If dynamic control of ion ratios is implemented, then the adaptability to different surface charge conditions improves, but the control system complexity increases

Engineering Contradiction:
Improveadaptability to surface charge conditionsVSAvoidcontrol system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system incorporates charge sensors that continuously monitor the static charge on the target surface and feed this information back to the control circuitry. Based on the feedback signal, the controller automatically adjusts the ionization output to achieve neutralization. This closed-loop feedback mechanism provides high adaptability to varying charge conditions while keeping the control logic relatively simple through automated regulation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control system adjusts key parameters such as the ratio of positive to negative ions, airflow rate, and ionization voltage based on detected charge conditions. By changing these parameters dynamically, the system adapts to different surface charge scenarios (positive, negative, or neutral targets) without requiring complex mechanical reconfiguration, thereby achieving versatility through parameter modulation rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

4Productivity

If airflow speed is increased to improve particulate filtration, then the filtration efficiency increases, but the energy consumption increases

Engineering Contradiction:
Improveparticulate filtration efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system maintains continuous airflow and ionization throughout operation, ensuring that particulate filtration and static charge neutralization occur simultaneously without interruption. The continuous operation allows the device to achieve high productivity over time while optimizing energy usage through sustained efficient performance rather than intermittent high-power bursts.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The control system dynamically adjusts the airflow speed parameter based on the detected particulate load and charge conditions. When heavy filtration is needed, the airflow rate increases; when the environment is cleaner, the airflow rate decreases to conserve energy. This parameter modulation allows the system to maintain high filtration efficiency when needed while reducing energy consumption during lighter operational demands.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively neutralizes static charges and filters particulates by dynamically adjusting ion ratios and airflow speed, providing improved surface charge management and environmental filtration.

Implementation Method 1

an ionizer configured to produce positive ions and negative ions in the airflow

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 2

a fan configured to generate an airflow toward a target surface

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS11310897B2Method and apparatus for an ionized air blower
Publication Date: 2022.04.19 ILLINOIS TOOL WORKS INC
  • US11310897B2 patent drawing
  • US11310897B2 patent drawing
  • US11310897B2 patent drawing

AI summary

Various aspects of the disclosure provides for an ionized air blower that can be used to neutralize static charge on a target surface or provide a charge on the target surface. The ionized air blower may comprise a fan configured to generate airflow toward a target surface, an ionizer configured to produce positive ions and negative ions in the airflow, and control circuitry. The control circuitry is configured to control one or both of a speed of the airflow from the blower and ionization of the airflow. The ionization is performed by a selected one of ion imbalanced mode or ion balanced mode of the blower.