Method and apparatus for providing air flow

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Solution Overview

Problem

Conventional systems for providing air flow to protective devices, such as powered air purifying respirators, face challenges in efficiently managing airflow speed to balance thermal comfort and energy consumption, particularly in environments with varying temperature and air quality.

Innovation Solution

A respirator system with a blower fan configured to provide continuous airflow at variable speeds, controlled by a blower controller that adjusts airflow based on environmental conditions detected by sensors, and a communication circuit for external input, allowing for customizable airflow patterns to optimize comfort and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If airflow speed is increased to improve thermal comfort, then cooling effect is enhanced, but energy consumption increases

Engineering Contradiction:
Improvethermal comfortVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The blower controller dynamically adjusts the airflow speed of the blower fan based on real-time environmental conditions detected by sensors. The system transitions from static fixed-speed operation to dynamic variable-speed control, optimizing the balance between thermal comfort and energy consumption by adapting airflow to actual environmental needs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the blower fan by adjusting airflow speed according to environmental conditions. The blower controller modifies the speed parameter continuously or in steps based on sensor feedback, enabling the system to achieve optimal thermal comfort while minimizing energy consumption by avoiding unnecessary high-speed operation.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If airflow speed is decreased to reduce energy consumption, then power efficiency improves, but thermal comfort deteriorates

Engineering Contradiction:
Improvepower efficiencyVSAvoidthermal comfort
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The system employs feedback control where sensors continuously monitor environmental conditions and provide data to the blower controller. The controller uses this feedback to adjust airflow speed appropriately, ensuring thermal comfort is maintained only when necessary while maximizing power efficiency during periods when cooling demand is low.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The respirator system autonomously regulates its own airflow based on environmental conditions without requiring external intervention. The integrated sensors and controller enable the system to self-adjust operational parameters, maintaining thermal comfort when needed while automatically reducing power consumption when environmental conditions permit.

Inventive Principle:
Principle #25Self-service

3Device complexity

If fixed airflow speed is used to simplify control, then device complexity is reduced, but adaptability to varying environmental conditions deteriorates

Engineering Contradiction:
Improvecontrol simplicityVSAvoidenvironmental adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The system implements dynamic control where the blower fan operates at variable speeds rather than a fixed speed. The blower controller adjusts airflow based on real-time environmental data from sensors, enabling the device to adapt to varying temperature and air quality conditions while maintaining manageable complexity through automated control logic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The respirator system integrates multiple functions within a unified control framework: environmental sensing, airflow regulation, and adaptive control. This multi-functional approach allows the single device to handle diverse environmental conditions effectively without requiring separate control systems for each function, balancing adaptability with controlled complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages airflow to enhance thermal comfort while minimizing energy consumption by dynamically adjusting airflow speed in response to environmental conditions, ensuring reliable air quality and meeting regulatory airflow requirements.

Implementation Method 1

a blower fan configured to provide continuous airflow at variable speeds

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS10512798B2Method and apparatus for providing air flow
Publication Date: 2019.12.24 ILLINOIS TOOL WORKS INC
  • US10512798B2 patent drawing
  • US10512798B2 patent drawing
  • US10512798B2 patent drawing

AI summary

Provided is a powered air blower unit for delivering air flow to a user with constant air flow or varying speeds of air flow. The air blower unit may also include a filter for purifying the air.