Method for combining a ceiling heating centre with a solar assembly

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Solution Overview

Problem

Existing methods for combining roof heating systems with solar systems in existing buildings require complex piping and are not suitable for operating both systems together due to temperature differences, leading to inefficient heat transfer.

Innovation Solution

A heating system design that connects a heater in the upper area of a building with a hot water tank in the lower area, integrating a solar absorber via a heat exchanger in the return line, with a bypass line and switching valve to manage heat input, allowing for efficient use of solar heat and preheated water from the heat exchanger when solar input is insufficient.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a solar absorber is connected to a heating appliance via heat exchanger with mixing of heat transfer fluids, then solar heat can be transferred to the heating system, but the heat transfer fluid is cooled down due to temperature difference and simultaneous operation is not possible

Engineering Contradiction:
Improvesolar heat transferVSAvoidsimultaneous operation capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The heating system is divided into separate circulation paths: a solar circuit with the solar absorber and a heating circuit with the heating appliance. These circuits are connected via a heat exchanger that allows thermal energy transfer without mixing the heat transfer fluids, maintaining temperature integrity in both circuits

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat exchanger serves as an intermediary device between the solar absorber and the heating appliance. It enables heat transfer from the solar circuit to the heating circuit without direct fluid mixing, allowing both systems to operate simultaneously at their respective optimal temperatures

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If complex piping is used to connect solar collector to heating system, then solar integration is achieved, but installation complexity increases

Engineering Contradiction:
Improvesolar system integrationVSAvoidpiping complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The solar circuit piping is merged with the existing heating system piping at strategic points. The solar absorber connects to the heating circuit via the heat exchanger, utilizing existing supply and return lines to reduce the need for separate solar-specific piping infrastructure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The heat exchanger serves multiple functions: it enables solar heat transfer, allows both circuits to operate independently at different temperatures, and can be integrated into various heating system configurations (radiators, underfloor heating, hot water storage), making the solution universally applicable

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If solar absorber flow temperature is lower than heating appliance flow temperature, then solar heat transfer is possible, but heat transfer efficiency decreases due to cooling during mixing

Engineering Contradiction:
Improvesolar heat utilizationVSAvoidheat loss during mixing
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The heat exchanger acts as a thermal intermediary that transfers energy from the lower-temperature solar circuit to the higher-temperature heating circuit without requiring fluid mixing. This maintains the temperature integrity of both circuits and eliminates energy loss associated with cooling during mixing

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes wiring requirements and allows for efficient heating and hot water preparation, ensuring that solar heat is utilized effectively while providing a backup heating solution, thus optimizing energy use in existing buildings.

Implementation Method 1

integrating a solar absorber via a heat exchanger in the return line

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a solar absorber whose heat is mixed with the flow from a boiler

Methodology Applied
Scientific EffectSolar energy absorption: Absorption (EM radiation)

Implementation Method 3

Solar heat from the solar collector can be introduced into the flow line of the heating appliance

Methodology Applied
Scientific EffectSolar thermal energy conversion: Solar Energy

Data Source

PatentEP2295870B1Method for combining a ceiling heating centre with a solar assembly
Publication Date: 2019.11.27 VAILLANT GMBH(DE)
  • EP2295870B1 patent drawingFigure 1
  • EP2295870B1 patent drawingFigure 2
  • EP2295870B1 patent drawingFigure 3

AI summary

The heating system has a heater (1) and a thermal solar absorber (6), where solar absorber is connected with a heater cycle (20) over a heat exchanger (4) in a return pipe (22) of the heater. The heater is arranged in the upper portion of the building and warm water or heating water storage (60) is arranged in the lower portion of the building. An independent claim is also included for a method for operating heating system for custom or heated water.