Method for determining blockage of filter mesh of clothes dryer, determining apparatus, and clothes dryer

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Solution Overview

Problem

Existing clothes dryers inaccurately and with low timeliness determine filter blockage based on temperature changes, leading to prolonged drying times and energy waste.

Innovation Solution

A method and apparatus that determine filter blockage in clothes dryers by monitoring the actual rotational speed and electrical parameters of the motor, correcting these thresholds based on clothes volume and weight, and counting multiple instances of parameter deviations to ensure accurate and timely detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature-based determination method is used to detect filter blockage, then the determination can be made based on available sensors, but the timeliness and accuracy of detection deteriorates due to temperature hysteresis and slow response

Engineering Contradiction:
Improvedetermination accuracyVSAvoiddetection timeliness
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent changes the detection parameter from temperature to motor electrical parameters (current, power, voltage) and rotational speed. These electrical parameters respond much faster to filter blockage conditions than temperature, eliminating the hysteresis problem. The control module monitors motor current and power consumption, which change immediately when airflow resistance increases due to filter blockage, enabling rapid and accurate detection.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal-based detection system with an electrical-based detection system. Instead of using temperature sensors and thermal field measurements, the system uses electrical sensors to monitor motor current, power, and rotational speed. This substitution of detection methodology provides faster response time and higher accuracy in detecting filter blockage conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If fixed threshold is used for motor parameter comparison, then the determination logic is simple, but the accuracy deteriorates due to variations in clothes volume and motor operational ranges

Engineering Contradiction:
Improvedetermination logic complexityVSAvoidblockage detection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent implements dynamic threshold adjustment based on motor rotational speed. The control module divides the motor's rotational speed range into multiple speed ranges, each with its own corresponding electrical parameter thresholds. As the motor speed changes during operation, the appropriate threshold is automatically selected, ensuring accurate blockage detection across all operating conditions while maintaining relatively simple determination logic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the threshold from a fixed value to a dynamic value that varies with motor rotational speed. The control module stores multiple threshold values corresponding to different speed ranges and automatically selects the appropriate threshold based on current motor operation. This allows the system to maintain high detection accuracy across varying loads and operating conditions without significantly increasing system complexity.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12442129B2Method for determining blockage of filter mesh of clothes dryer, determining apparatus, and clothes dryer
Publication Date: 2025.10.14 HAIER SMART HOME CO LTD
  • US12442129B2 patent drawing
  • US12442129B2 patent drawing
  • US12442129B2 patent drawing

AI summary

Provided are a method and apparatus for determining a blockage of a filter of a clothes dryer and a clothes dryer. The clothes dryer includes a motor. The method includes following steps. An actual rotational speed of the motor is acquired, and an electrical parameter corresponding to a rotational speed range to which the actual rotational speed belongs is determined as a first threshold corresponding to the actual rotational speed; an actual clothes volume in the clothes dryer is acquired, and the first threshold is corrected according to a correction coefficient corresponding to a clothes volume range to which the actual clothes volume belongs so that a second threshold is obtained; and an actual electrical parameter of the motor is acquired, and when it is detected that the actual electrical parameter is less than the second threshold, it is determined that the filter of the clothes dryer is blocked.