Method for exchanging heat

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Solution Overview

Problem

Conventional heat exchangers with multiple refrigerant passages suffer from complexity, increased dimensioning, and significant inactive zones, leading to reduced thermal efficiency and mechanical strength, especially when handling multiple refrigerant fluids with different temperatures.

Innovation Solution

The proposed heat exchange process involves configuring passages to allow multiple refrigerant fluids to circulate within the same passage, sharing longitudinal space and optimizing temperature overlaps to minimize inactive zones, thereby enhancing thermal efficiency and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If separate passages of different types are provided for different refrigerants to optimize pinch, then thermal efficiency is improved, but device complexity and exchanger size increase significantly

Engineering Contradiction:
Improvethermal efficiencyVSAvoidexchanger complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges multiple refrigerant flows into a single passage by dividing the passage into successive portions along the longitudinal direction. Each portion handles a different refrigerant stream, allowing multiple refrigerants to share the same passage space while maintaining optimized thermal exchange. This eliminates the need for separate passage types, reducing device complexity while preserving thermal efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single passage is designed to serve multiple functions by accommodating different refrigerant streams in different portions. The passage acts as a multi-functional channel that handles vaporization, condensation, and heat exchange for multiple refrigerants simultaneously, replacing the need for dedicated passage types for each refrigerant function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If separate passages of different types are provided for different refrigerants to optimize pinch, then thermal efficiency is improved, but the exchanger size increases significantly

Engineering Contradiction:
Improvethermal efficiencyVSAvoidexchanger size
Core Design Contradiction:
Loss of energyVSVolume of stationary object

Solution Approach 1:

By combining multiple refrigerant flows into a single shared passage with successive portions, the patent reduces the overall exchanger volume. The merging of passage functions eliminates redundant structural elements and reduces the total space required for heat exchange operations while maintaining optimized thermal performance.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If separate passages of different types are provided for different refrigerants, then pinch optimization is achieved, but inactive zones are created reducing mechanical strength

Engineering Contradiction:
Improvepinch optimizationVSAvoidmechanical strength
Core Design Contradiction:
Loss of energyVSStrength

Solution Approach 1:

The patent eliminates inactive zones by merging multiple refrigerant flows into a continuous single passage. The successive portions ensure that every section of the passage is actively engaged in heat exchange with either refrigerant stream, removing dead zones that would compromise mechanical strength and structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If inlets and outlets are arranged successively along the length in order of increasing temperature, then fluid distribution is simplified, but inactive zones and reduced thermal efficiency occur

Engineering Contradiction:
Improvefluid distributionVSAvoidthermal efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent segments the single passage into successive portions, each dedicated to a specific refrigerant flow. This segmentation allows multiple refrigerants to be introduced at different temperatures and positions along the passage while maintaining active thermal exchange throughout, avoiding the inactive zones created by conventional successive inlet arrangements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a more compact, thermally efficient, and mechanically robust heat exchanger with reduced inactive zones, improving energy efficiency and reducing the exchanger's overall size and cost.

Implementation Method 1

A heat exchanger for such a method comprises series of passages for the flow of at least one refrigerant to be placed in heat exchange relationship with a heat-transfer fluid

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

heat exchanges between the fluids can take place with or without phase change

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Implementation Method 3

Several heat-transferring and refrigerating fluids, of different natures and/or characteristics, can circulate in the exchanger

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

a stack of vaporization passages and condensation passages, some intended for example to vaporize refrigerant liquid

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 5

the others to condense a calorigenic gas

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP3830511B1Method for exchanging heat
Publication Date: 2024.06.12 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • EP3830511B1 patent drawingFigure 1
  • EP3830511B1 patent drawingFigure 2
  • EP3830511B1 patent drawingFigure 3A~3B(b)

AI summary

The invention relates to a heat exchanger (E1) comprising a plurality of plates (2) parallel to a longitudinal direction (z) and together defining a first series of passages (10) for the flow of at least one refrigerant (F1) intended to exchange heat with at least one calorigenic fluid (C), at least one passage (10) of the first series defined between two adjacent plates (2) comprising a refrigerant inlet (31) configured to introduce the refrigerant (F1) into a portion (100) of said passage (10) and a refrigerant outlet (41) configured to discharge the refrigerant (F1) from the portion (100). According to the invention, said at least one passage (10) of the first series further comprises at least one other refrigerant inlet (32) configured to introduce another refrigerant (F2) into another portion (200) of said passage (10) and at least one other refrigerant outlet (42) configured to discharge the other refrigerant (F2) from the other portion (200), said other inlets and outlets (32, 42) being arranged so that said at least one passage (10) is divided, in the longitudinal direction (z), into at least said portion (100) and said other portion (200).