Method for improving the ventilation effectiveness of large conditioned air plenum environments including such environments in multilevel raised floor electro-mechanical distribution systems

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Solution Overview

Problem

Conventional raised floor systems in data centers face challenges with air distribution efficiency, leading to hot spots, cold spots, and structural integrity issues, while alternative designs like flooded rooms are costly and inflexible, compromising ventilation effectiveness and requiring extensive air handling units.

Innovation Solution

The method involves altering the height of the dedicated conditioned air plenum to maintain static pressure and velocity, using mechanical engineering calculations to determine the necessary height changes based on heat load and area, and employing a plenum transition barrier to confine air and improve ventilation effectiveness in multilevel raised floor electro-mechanical distribution systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the plenum volume is increased to maintain air pressure and velocity, then ventilation effectiveness is improved, but the space occupied is increased

Engineering Contradiction:
Improveventilation effectivenessVSAvoidplenum volume
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The plenum height is made variable rather than fixed, allowing the plenum volume to be dynamically adjusted based on the distance from air conditioning units. This enables the system to maintain optimal air pressure and velocity characteristics only where needed, improving ventilation effectiveness while minimizing overall plenum volume occupation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Different plenum heights are implemented at different locations within the raised floor system. Areas farther from air conditioning units have greater plenum height to maintain air pressure, while areas closer to units have reduced plenum height. This localized optimization maintains ventilation effectiveness where required while reducing unnecessary space occupation in other areas.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If multiple air handling units are installed to cover large areas, then area coverage is improved, but device complexity and space requirements are increased

Engineering Contradiction:
Improvearea coverageVSAvoidnumber of air handling units
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The variable plenum height acts as a dynamic volume expansion mechanism that allows a smaller number of air handling units to effectively cover larger areas. By increasing plenum volume in distant areas, the system compensates for the reduced throw distance of individual units, thereby extending their effective coverage area without requiring additional units.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

Instead of horizontally expanding the number of air handling units across the facility, the solution vertically expands the plenum volume in specific locations. This dimensional transition from horizontal to vertical space utilization allows the same number of units to serve a larger horizontal area, reducing overall system complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If conventional raised floor systems are used, then ease of installation is improved, but air distribution efficiency deteriorates due to air leakage and hot/cold spots

Engineering Contradiction:
Improveease of installationVSAvoidair distribution efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The variable plenum height configuration optimizes air distribution dynamics by maintaining appropriate air pressure and velocity characteristics throughout the plenum. This dynamic volume adjustment prevents air leakage issues and eliminates hot/cold spots that plague conventional systems with fixed, suboptimal plenum dimensions, thereby improving air distribution efficiency while retaining the ease of raised floor installation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances ventilation effectiveness, reduces the need for multiple air handling units, saves space, and allows for accurate matching of air conditioning capacity to actual heat loads, leading to energy savings and improved cooling efficiency in large data center installations.

Implementation Method 1

maintain the preferred static pressure and velocity for conditioned air throughout the entire plenum

Methodology Applied
Scientific EffectStatic pressure: Pressure Gradient

Implementation Method 2

velocity for conditioned air throughout the entire plenum

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 3

confine air to a conditioned air plenum where said plenum transitions from a higher to a lower plenum portion

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Data Source

PatentUS10927555B2Method for improving the ventilation effectiveness of large conditioned air plenum environments including such environments in multilevel raised floor electro-mechanical distribution systems
Publication Date: 2021.02.23 INTERSTITIAL SYST
  • US10927555B2 patent drawing
  • US10927555B2 patent drawing
  • US10927555B2 patent drawing

AI summary

The present invention is intended for use in large conditioned air plenum environments and particularly in the plenum environment of multilevel raised floor electro-mechanical distribution systems. The invention comprises the step of providing at least one height change of dedicated conditioned air plenum, which alters the plenum's volume. This makes it possible to maintain the preferred static pressure and velocity for conditioned air throughout the entire plenum even as the amount of air in the plenum decreases as conditioned air discharges into the intended space outside of the plenum.