Method for operating the heat pump system; heat pump system for such a method

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Solution Overview

Problem

Heat pumps face increased wear and tear when operating outside their designed flow parameter range, leading to inefficiency and potential damage, particularly affecting the compressor.

Innovation Solution

A control unit activates an auxiliary heater based on detected flow parameters to maintain the heat pump within its designed operating range, ensuring the compressor remains inactive during low flow conditions, thereby reducing wear and optimizing operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the heat pump operates outside its designed flow parameter range, then the system can meet heating or cooling demands, but the heat pump experiences increased wear and tear, particularly on the compressor

Engineering Contradiction:
Improveheating or cooling demand fulfillmentVSAvoidheat pump component wear
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An auxiliary heater is introduced as an intermediary component to handle heating demands when flow parameters are low, allowing the heat pump to remain inactive and avoid wear. The auxiliary heater acts as a mediator that takes over the heating function under specific conditions, protecting the heat pump from operating outside its optimal range.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system monitors flow parameters and changes the operational state of the heat pump based on detected conditions. When flow parameters fall below a threshold, the heat pump is switched off and the auxiliary heater is activated, effectively changing the operational parameters to protect the heat pump from wear while still meeting heating demands.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the auxiliary heater is activated during low flow conditions, then the heat pump wear is reduced, but the system complexity increases

Engineering Contradiction:
Improveheat pump component protectionVSAvoidsystem component count
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The auxiliary heater is integrated into the existing heating system infrastructure, utilizing components that may already be present or can be added without significantly increasing overall system complexity. The control unit that manages the auxiliary heater can also handle other system control functions, making it a multi-functional component that reduces the need for additional dedicated control hardware.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the heat pump is kept inactive during low flow conditions, then wear is minimized, but the ability to meet heating demand may be compromised

Engineering Contradiction:
Improveheat pump wear reductionVSAvoidheating demand fulfillment
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The control unit continuously monitors flow parameters and heating demand, using feedback to determine when to activate the auxiliary heater and when to allow the heat pump to operate. This feedback mechanism ensures that the auxiliary heater is only activated when necessary, maintaining heat pump protection while ensuring heating demands are met through coordinated operation of both heating sources.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach minimizes wear on the heat pump components, particularly the compressor, while maintaining system efficiency and user comfort, even during low flow conditions, and reduces the need for additional components like buffer tanks.

Implementation Method 1

the auxiliary heater is activated in at least one process step of the process when the flow parameter falls below a flow threshold value

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the heat pump heats the user fluid in at least one process step, particularly during heating operation of the heat pump system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

the heat pump cools the user fluid in at least one process step, particularly during cooling operation of the heat pump system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP4215824B1Method for operating the heat pump system; heat pump system for such a method
Publication Date: 2026.03.11 ROBERT BOSCH GMBH
  • EP4215824B1 patent drawingFigure 1
  • EP4215824B1 patent drawingFigure 2

AI summary

The invention relates to a method for operating a heat pump system, wherein in at least one process step a useful fluid is tempered by a heat pump (14) of the heat pump system and wherein in at least one process step the useful fluid is heated by an auxiliary heater (16) of the heat pump system. It is proposed that the auxiliary heater (16) is activated in at least one process step by a heat exchanger (22) of the heat pump (14) depending on a flow parameter (S) of the useful fluid.