Method for starting and operating a plant for the liquefaction of a gaseous product

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Solution Overview

Problem

The existing methods for starting and operating liquefaction plants require a variable frequency drive for each high-power electric motor, leading to increased costs and larger plant footprints due to the complexity and need for multiple devices.

Innovation Solution

A method involving a plant with at least two machine strings, where a single variable frequency drive is used to sequentially start and regulate the speed of the motors, with the power supply grid taking over once the predefined thresholds are reached, allowing for efficient operation and reduced infrastructure requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a variable frequency drive is provided for each high-power electric motor in the plant, then the motors can be started and controlled independently, but the plant footprint and costs increase due to the complexity and quantity of devices required

Engineering Contradiction:
Improvemotor control capabilityVSAvoidplant footprint
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent merges the control function of multiple variable frequency drives into a single device. The single variable frequency drive sequentially controls multiple high-power electric motors (first motor, second motor, third motor) that are connected in parallel to the power supply grid, eliminating the need for multiple separate drives and reducing plant footprint while maintaining independent motor control capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single variable frequency drive performs multiple functions by sequentially controlling different motors during the startup sequence. It first controls the first motor, then the second motor, and finally the third motor, making one device universal for controlling multiple motors that would traditionally require individual drives

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a variable frequency drive is provided for each high-power electric motor, then precise speed control is achieved, but the plant costs increase due to the complexity and quantity of devices

Engineering Contradiction:
Improvespeed control precisionVSAvoidnumber of control devices
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines multiple speed control functions into a single variable frequency drive device. This single device provides precise speed control for the first motor, second motor, and third motor sequentially, reducing the number of control devices from three to one while maintaining the same level of control precision

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The variable frequency drive operates in a periodic sequence, controlling the first motor first, then the second motor, and finally the third motor. This sequential periodic control allows one device to perform the work of multiple devices while maintaining precise speed control at each stage of the startup process

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the need for multiple variable frequency drives, lowering costs and plant size while maintaining efficient operation by leveraging the constant frequency power supply grid to manage motor speeds effectively.

Implementation Method 1

The plant also comprises a variable frequency drive, which can be connected to a power supply grid having an its own frequency and which can be associated to the electrical motors

Methodology Applied
Scientific EffectVariable frequency drive:

Data Source

PatentEP3325903B1Method for starting and operating a plant for the liquefaction of a gaseous product
Publication Date: 2024.01.10 NUOVO PIGNONE TECH SRL
  • EP3325903B1 patent drawingFigure 1~2a
  • EP3325903B1 patent drawingFigure 2b~3

AI summary

A method for starting and operating a plant (1) for the liquefaction of a gaseous product comprising the steps of electrically connecting a variable frequency drive (6) to a motor (5) of a first machine string (2a); increasing the speed of the motor (5) of the first machine string (2a) up until a first predefined threshold; electrically disconnecting the variable frequency drive (6) from the motor (5) of the first machine string (2a); electrically connecting the variable frequency drive (6) to a motor (5) of a second machine string (2b); the first predefined threshold is function of said frequency of the power supply grid (7). The variable frequency drive (6) can be switched during operation of the plant among the strings according to process requirements.