Metoprolol Sustained-Release Coating Eliminates Lag Phase

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Solution Overview

Problem

Current sustained-release compositions of metoprolol succinate and hydrochlorothiazide face challenges with delayed drug release due to complex coating formulations and the use of water-insoluble coatings, leading to suboptimal therapeutic effects.

Innovation Solution

A sustained-release composition comprising metoprolol with a blank pellet core, an active constituent layer, and a sustained-release coating layer using ethyl cellulose and a pore-forming agent like hydroxypropyl cellulose, which allows for controlled drug release, eliminating the lag phase and enhancing bioavailability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If water-insoluble coating is used as coating material to prepare sustained-release pellet, then film-forming property is improved, but permeability deteriorates, resulting in delayed drug release

Engineering Contradiction:
Improvefilm-forming propertyVSAvoidpermeability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The coating layer uses a composite formulation combining water-insoluble materials (ethyl cellulose, hydroxypropyl methyl cellulose acetate succinate) with water-soluble pore-forming agents (hydroxypropyl cellulose, polyvinylpyrrolidone). This composite approach maintains the film-forming strength of water-insoluble materials while introducing controlled permeability through the water-soluble components that create pores during dissolution.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The coating layer incorporates pore-forming agents (hydroxypropyl cellulose at 5-15% and polyvinylpyrrolidone at 5-15%) that create a porous structure. These pores allow controlled water penetration and drug diffusion, transforming the dense water-insoluble coating into a permeable matrix that enables sustained drug release without compromising film integrity.

Inventive Principle:
Principle #31Porous materials

2Reliability

If traditional hydrophilic polymer material is used as pore-forming agent, then drug release is enabled, but lagging phase occurs at early stage of drug release

Engineering Contradiction:
Improvedrug releaseVSAvoidlagging phase
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention merges water-insoluble coating materials with water-soluble pore-forming agents in a single integrated coating layer. This combination allows simultaneous achievement of film-forming property and permeability, eliminating the need for separate coating steps and preventing the lagging phase by ensuring immediate drug release capability from the coated pellets.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The coating formulation optimizes the proportions of different components (ethyl cellulose 70-85%, hydroxypropyl methyl cellulose acetate succinate 10-20%, hydroxypropyl cellulose 5-15%, polyvinylpyrrolidone 5-15%) to achieve the desired balance between film strength and permeability. This parameter optimization ensures rapid onset of drug release without lagging phase while maintaining sustained release characteristics.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If complex coating formula is used, then sustained-release effect is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvesustained-release effectVSAvoidcoating formula complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention establishes specific concentration ranges for each coating component (ethyl cellulose 70-85%, hydroxypropyl methyl cellulose acetate succinate 10-20%, pore-forming agents 5-15% each) that optimize the sustained-release effect. These standardized parameter ranges simplify manufacturing by providing clear formulation guidelines while ensuring reliable drug release profiles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coating layer uses a composite formulation combining water-insoluble materials (ethyl cellulose, hydroxypropyl methyl cellulose acetate succinate) with water-soluble pore-forming agents (hydroxypropyl cellulose, polyvinylpyrrolidone). This composite approach maintains the film-forming strength of water-insoluble materials while introducing controlled permeability through the water-soluble components that create pores during dissolution.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition achieves a stable and ideal drug-release profile with increased bioavailability, reducing the time to peak concentration and ensuring nearly complete drug release within 20 hours, compared to traditional preparations.

Implementation Method 1

a sustained-release coating layer using ethyl cellulose and a pore-forming agent like hydroxypropyl cellulose, which allows for controlled drug release

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

ensuring nearly complete drug release within 20 hours

Methodology Applied
Scientific EffectDissolution:

Implementation Method 3

a sustained-release coating layer using ethyl cellulose and a pore-forming agent like hydroxypropyl cellulose

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS10314794B2Metoprolol sustained-release composition and preparation method thereof
Publication Date: 2019.06.11 INSTITUTE OF PHARMACOLOGY AND TOXICOLOGY ACADEMY OF MILITARY MEDICAL SCIENCES PLA CHINA
  • US10314794B2 patent drawing
  • US10314794B2 patent drawing
  • US10314794B2 patent drawing

AI summary

The invention relates to a drug sustained-release composition, particularly a sustained-release composition comprising metoprolol and preparation method thereof. The invention also relates to a combination product comprising a sustained-release composition comprising metoprolol and a pharmaceutical composition comprising hydrochlorothiazide. The sustained-release composition comprising metoprolol according to the invention eliminates the phenomena of delayed release of such sustained-release compositions in the prior art, has a better drug release curve, and also have the advantages such as simple formula, easy operation, stable quality, strong controllability, and good reproducibility, and therefore have good application prospects.