Microbial Fuel Cell Voltage Control for pH Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Microbial fuel cells face challenges such as pH gradient issues leading to voltage efficiency drops and increased costs, particularly when dealing with waste water containing biodegradable materials, and require buffers that contribute to ohmic and mass transfer losses.

Innovation Solution

A process for operating microbial fuel cells that adjusts voltage based on biodegradable material concentration, using a sensor to monitor and control the degradation process without a buffer, allowing for flexible operation and efficient oxidation, and utilizing current generated for other purposes when not needed for degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If buffers are used to maintain pH levels in microbial fuel cells, then pH stability is improved, but ohmic losses and mass transfer losses increase

Engineering Contradiction:
ImprovepH stabilityVSAvoidohmic losses and mass transfer losses
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent removes buffers from the microbial fuel cell system entirely, extracting the harmful element that was causing ohmic and mass transfer losses. The system operates successfully without buffers by relying on the natural buffering capacity of the wastewater and the anode to maintain pH stability, thereby eliminating the energy losses associated with buffer usage.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The microbial fuel cell system uses its own components (anode and wastewater) to maintain pH stability without external buffer addition. The anode provides electrochemical buffering by accepting protons during oxidation, and the wastewater's natural composition provides additional buffering capacity, allowing the system to self-regulate pH without adding external buffers that would cause energy losses.

Inventive Principle:
Principle #25Self-service

2Productivity

If voltage is increased to enhance biodegradable material degradation, then degradation efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvedegradation efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent employs a sensor to monitor biodegradable material concentration in real-time and provides feedback to a control system. Based on this feedback, the system automatically adjusts the applied voltage to optimize degradation efficiency while minimizing energy consumption. When biodegradable material levels are high, voltage is increased to enhance degradation; when levels are low, voltage is reduced to conserve energy.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operating voltage based on real-time conditions rather than maintaining a fixed voltage. The control system modulates voltage levels according to biodegradable material concentration, ensuring optimal degradation efficiency while adapting energy consumption to actual processing needs, thereby avoiding unnecessary energy usage during low-load conditions.

Inventive Principle:
Principle #15Dynamics

3Reliability

If microbial fuel cells are used to purify wastewater, then fluid purification is improved, but operating costs increase

Engineering Contradiction:
Improvefluid purificationVSAvoidoperating costs
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The microbial fuel cell system performs multiple functions simultaneously: it purifies wastewater by degrading biodegradable materials, generates electrical energy through microbial oxidation, and provides real-time monitoring of pollutant levels. This multi-functionality allows the system to offset its operating costs by producing usable electricity while treating wastewater, making it more economically viable than single-function treatment systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system converts the harmful biodegradable organic matter in wastewater, which typically requires energy-intensive treatment, into a beneficial resource. The microbes use this organic matter as fuel to generate electricity, transforming a waste product that needs removal into an energy source that powers the treatment process and provides additional electrical energy for external use, thereby reducing overall operating costs.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

4Manufacturing precision

If sensor and control interface are added to adjust voltage based on biodegradable material concentration, then degradation control is improved, but device complexity increases

Engineering Contradiction:
Improvedegradation controlVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex manual monitoring and control systems with automated sensor-based detection and electronic control. Instead of requiring operators to manually measure biodegradable material levels and adjust voltage, the system uses sensors to automatically detect concentration levels and electronically controls voltage adjustment, simplifying operation while maintaining precise degradation control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances biodegradable material degradation efficiency, reduces costs by eliminating the need for buffers and control electronics, and allows for handling of biodegradable material spikes without large cells or holding tanks, achieving high current densities and effective power generation.

Implementation Method 1

microbes which catalyze the decomposition of biodegradable materials in the presence of an anode

Methodology Applied
Scientific EffectMicrobial catalysis: Catalysis

Implementation Method 2

the electrons are transferred from the microbe to the anode

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The electrons are conducted by the electron conduit from the anode to the cathode

Methodology Applied
Scientific EffectElectron transfer: Conduction (electrical)

Implementation Method 4

The electrons are driven from anode to cathode by the electrical potential difference (i.e. voltage) between the cathode and anode

Methodology Applied
Scientific EffectElectrical potential difference: Electric Field

Implementation Method 5

In order to maintain electroneutrality, the flow of electrons from anode to cathode must be accompanied by a flow of ions as well

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 6

Either cations will move from anode to cathode, or anions will move from cathode to anode

Methodology Applied
Scientific EffectCation movement: Ion Repulsion/Attraction

Implementation Method 7

a sensor for determining the concentration of biodegradable material in the fluid introduced into the microbial fuel cell

Methodology Applied
Scientific EffectConcentration sensing:

Data Source

PatentEP2548253B1Microbial fuel cell process which maximizes the reduction of biodegradable materials contained in a fluid stream
Publication Date: 2016.08.17 DOW GLOBAL TECHNOLOGIES LLC
  • EP2548253B1 patent drawingFigure 1
  • EP2548253B1 patent drawingFigure 2
  • EP2548253B1 patent drawingFigure 3~4

AI summary

A process comprising A) providing a microbial fuel cell comprising art anode, a cathode, microbes in contact with the anode, a conduit for electrons connecting the anode to the cathode, wherein the conduit is contained within the microbial fuel cell or current is introduced to the microbial fuel cell through the conduit; B) contacting the fluid containing biodegradable material with the anode in the presence of microbes; C) contacting the cathode with an oxygen containing gas; D) removing the fluid from the location of the anode. In one preferred embodiment the conduit for electrons is connected to a source of current, in another embodiment the fuel cell, is operated under conditions such that the voltage of the current applied to the fuel ceil is from greater than 0 and about 0.2 volts. Preferably the microbial fuel cell produces from greater than 0 kWh/fcg chemical oxygen demand to about 5 kWh/kg chemical oxygen demand,