Mg/F-Doped LiCoO2 Cathode Particles for Cycle-Stable Capacity

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Solution Overview

Problem

Lithium-ion secondary batteries face challenges in achieving high output performance, discharge capacity, cycle performance, reliability, safety, and cost, with existing positive electrode active materials prone to capacity degradation and structural breakdown during charge and discharge cycles.

Innovation Solution

A positive electrode active material particle composed of magnesium, fluorine, and lithium cobalt oxide, with specific layer substitutions and crystal structures, including a layered rock-salt structure and rock-salt crystal structures in the surface and inner portions, respectively, to enhance stability and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional positive electrode active materials are used, then the battery can operate, but discharge capacity decreases and structural breakdown occurs during charge and discharge cycles

Engineering Contradiction:
Improvecycle performanceVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by creating a core-shell structure where the inner core maintains the original layered rock-salt crystal structure for high capacity, while the outer shell transforms to a stable rock-salt crystal structure for structural protection. This spatial differentiation of material properties resolves the contradiction between capacity and stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite material system combining two crystal structures (layered rock-salt and rock-salt) within a single particle. The composite structure allows the inner portion to provide high discharge capacity while the outer portion provides structural stability during cycling.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high capacity positive electrode materials are used, then discharge capacity increases, but structural breakdown occurs during cycling

Engineering Contradiction:
Improvedischarge capacityVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The patent segments the positive electrode active material particle into distinct inner and outer portions with different crystal structures. The inner portion is optimized for high discharge capacity while the outer portion is optimized for structural integrity, resolving the contradiction between quantity and strength.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent creates a shell-like outer portion with rock-salt crystal structure that envelops the inner core. This shell structure provides mechanical protection and structural flexibility that prevents breakdown while allowing the inner high-capacity material to function.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If existing positive electrode materials are used, then the battery can function, but safety and reliability are insufficient

Engineering Contradiction:
ImprovesafetyVSAvoidmaterial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the crystal structure parameter of the positive electrode material from a single-phase layered rock-salt structure to a two-phase composite structure with both layered rock-salt and rock-salt phases. This parameter change enhances safety and reliability while the complexity is managed through controlled synthesis.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20250391843A1Lithium-Ion Secondary Battery And Method For Forming Positive Electrode Active Material Particle
Publication Date: 2025.12.25 SEMICON ENERGY LAB CO LTD
  • US20250391843A1 patent drawing
  • US20250391843A1 patent drawing
  • US20250391843A1 patent drawing

AI summary

A lithium-ion secondary battery with favorable charge and discharge cycle performance is provided. The lithium-ion secondary battery includes a positive electrode and a negative electrode. The positive electrode includes positive electrode active material particles containing magnesium, fluorine, and lithium cobalt oxide. When a surface of the positive electrode active material particle observed in a cross-sectional STEM image of a plane where lithium is inserted and extracted is a first layer, the positive electrode active material particle includes a region where magnesium is substituted for part of cobalt sites in a second layer to a sixth layer. Magnesium has a function of relieving a distortion between the layered rock-salt crystal structure and the rock-salt crystal structure, and fluorine has a function of promoting transfer of the magnesium into an inner portion of the positive electrode active material particle.