MgAlO2 Coated Lithium Battery Electrode Active Material

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Solution Overview

Problem

Lithium secondary batteries face a decrease in lifespan due to irreversible reactions between the electrolytic solution and active materials during charging and discharging, leading to unsatisfactory life span characteristics and thermal stability.

Innovation Solution

An electrode active material with a magnesium aluminum oxide (MgAlO2) coating layer is applied to the core active material, enhancing thermal stability and lifespan by forming specific binding energy peaks measured by X-ray photoelectron spectroscopy, and a heat treatment process is used to form the coating layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a coating layer is applied to protect the core active material from electrolytic solution, then thermal stability and lifespan are improved, but ion conduction properties may deteriorate

Engineering Contradiction:
ImprovelifespanVSAvoidion conduction properties
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses composite materials by forming a MgAlO3 coating layer with spinel structure on the core active material surface. This composite structure combines the protective properties of the oxide coating with the ion-conducting properties of the spinel phase, achieving both protection and conductivity

Inventive Principle:
Principle #40Composite materials

2Temperature

If heat treatment is performed to form the coating layer, then thermal stability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvethermal stabilityVSAvoidmanufacturing process
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent applies preliminary action by first coating the core active material with aluminum oxide before heat treatment. This pre-coating step prepares the surface for subsequent spinel formation during heat treatment, ensuring uniform distribution of Mg and Al elements

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent utilizes phase transitions by heating the aluminum oxide-coated material at 300-1000°C to transform it into a spinel-structured MgAlO3 coating layer. This phase transition creates the desired crystal structure with improved thermal stability and ion conduction properties

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The electrode active material with a MgAlO2 coating layer improves the lifespan and thermal stability of lithium secondary batteries by protecting the core active material from electrolytic solutions and maintaining excellent ion conduction properties.

Implementation Method 1

a coating layer including magnesium aluminum oxide (MgAlO2) and formed on the core active material

Methodology Applied
Scientific EffectPhysical barrier protection: Physical Containment

Implementation Method 2

performing a heat treatment on the core active material which has the aluminum oxide (Al2O3) coating layer. The heat treatment is performed at a temperature range of about 300° C. to about 1000° C.

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 3

maintaining excellent ion conduction properties

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS9917302B2Electrode active material for lithium secondary battery, method of preparing the electrode active material, electrode for lithium secondary battery including the same, and lithium secondary battery using the same
Publication Date: 2018.03.13 SAMSUNG SDI CO LTD
  • US9917302B2 patent drawing
  • US9917302B2 patent drawing
  • US9917302B2 patent drawing

AI summary

An electrode active material for a lithium secondary battery, a method of preparing the electrode active material, an electrode for a lithium secondary battery which includes the same, a lithium secondary battery using the electrode. The electrode active material includes a core active material and a coating layer including magnesium aluminum oxide (MgAlO2) and formed on the core active material. 1s binding energy peaks of oxygen (O) in the electrode active material measured by x-ray photoelectron spectroscopy (XPS) are shown at positions corresponding to 529.4±0.5 eV, about 530.7 eV, and 531.9±0.5 eV, and a peak intensity at the position corresponding to 529.4±0.5 eV is stronger than a peak intensity at the position corresponding to about 530.7 eV.